IP Library Granted Patent US 12,269,943
Granted Patent B2
US 12,269,943 · App. 16/300,101 · Granted Apr 8, 2025

Liquid resin composition for sealing and electronic component device

Inventors: Yuma Takeuchi (Tokyo, JP); Hisato Takahashi (Tokyo, JP); Hiroyoshi Deguchi (Tokyo, JP)
Assignee: RESONAC CORPORATION
C08L63/00C08G59/50C08G59/5033H01L23/29H01L23/31C08L53/00C08L67/02C08L2203/20
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Quick Facts
Patent No.
US 12,269,943
App. No.
16/300,101
Granted
Apr 8, 2025
Kind
B2
Abstract

A liquid resin composition for sealing contains an epoxy resin (A); a curing agent (B) containing at least one amino group in a molecule; a polymer resin (C); and an inorganic filler (D), wherein the polymer resin (C) has a weight average molecular weight of 10,000 or more.

Claims (43)

1. A liquid resin composition for sealing, comprising:

an epoxy resin (A) having an epoxy equivalent weight of from 80 g/eq to 250 g/eq;

a curing agent (B) containing at least one amino group in a molecule;

a polymer resin (C) comprising at least one selected from the group consisting of a phenol resin, a phenoxy resin having an epoxy equivalent weight of 3,000 g/eq or more and a polyvinyl alcohol; and

an inorganic filler (D),

wherein the polymer resin (C) has a weight average molecular weight of 10,000 or more,

wherein a content of the polymer resin (C) is from 0.05% by mass to 2.6% by mass with respect to a total solid content and a content of the inorganic filler (D) is from 46% by mass to 85% by mass with respect to the total solid content, wherein the total solid content is a residue obtained by removing a volatile component from the liquid resin composition for sealing, and

wherein the liquid resin composition for sealing has a viscosity from 11 Pa·s to 100.0 Pa·s at 25° C.

2. The liquid resin composition for sealing according to claim 1 , wherein the polymer resin (C) has an SP (cal/cm 3 ) 0.5 value, determined by the Fedors method, of from 9.0 to 12.5.

3. The liquid resin composition for sealing according to claim 1 , wherein the content of the polymer resin (C) is from 0.08% by mass to 2.6% by mass with respect to the total solid content.

4. The liquid resin composition for sealing according to claim 1 , wherein the polymer resin (C) has a phenoxy structure.

5. The liquid resin composition for sealing according to claim 4 , wherein the polymer resin (C) having the phenoxy structure comprises a bisphenol A epoxy resin, a bisphenol F epoxy resin, or a copolymerized epoxy resin of bisphenol A and bisphenol F, which has an epoxy equivalent weight of 3,000 g/eq or more.

6. An electronic component device, comprising:

a substrate having a circuit layer;

an element which is disposed on the substrate and electrically connected to the circuit layer; and

a cured product of the liquid resin composition for sealing according to claim 1 , which is filled into a gap between the substrate and the element.

7. The liquid resin composition for sealing according to claim 1 , wherein the polymer resin (C) further comprises a methacrylic acid polymer.

8. The liquid resin composition for sealing according to claim 1 , wherein the polymer resin (C) does not include a methacrylic acid polymer.

9. The liquid resin composition for sealing according to 1, wherein the liquid resin composition for sealing has a viscosity from 11 Pa·s to 50.0 Pa·s at 25° C.

10. The liquid resin composition for sealing according to 1, wherein the polymer resin (C) comprises at least one selected from the group consisting of a phenol resin, and a polyvinyl alcohol.

11. A liquid resin composition for sealing, comprising:

an epoxy resin (A) having an epoxy equivalent weight of from 80 g/eq to 250 g/eq;

a curing agent (B) containing at least one amino group in a molecule;

a polymer resin (C) comprising at least one selected from the group consisting of a phenol resin, a phenoxy resin having an epoxy equivalent weight of 3,000 g/eq or more and a polyvinyl alcohol; and

an inorganic filler (D),

wherein the polymer resin (C) has an SP (cal/cm 3 ) 0.5 value, determined by the Fedors method, of from 9.0 to 12.5,

a content of the polymer resin (C) is from 0.05% by mass to 2.6% by mass with respect to a total solid content and a content of the inorganic filler (D) is from 46% by mass to 85% by mass with respect to the total solid content, wherein the total solid content is a residue obtained by removing a volatile component from the liquid resin composition for sealing, and

wherein the liquid resin composition for sealing has a viscosity from 11 Pa·s to 100.0 Pa·s at 25° C.

12. The liquid resin composition for sealing according to claim 11 , wherein the content of the polymer resin (C) is from 0.08% by mass to 2.6% by mass with respect to the total solid content.

13. The liquid resin composition for sealing according to 11 , wherein the polymer resin (C) has a phenoxy structure.

14. The liquid resin composition for sealing according to claim 13 , wherein the polymer resin (C) having the phenoxy structure comprises a bisphenol A epoxy resin, a bisphenol F epoxy resin, or a copolymerized epoxy resin of bisphenol A and bisphenol F.

15. The liquid resin composition for sealing according to claim 11 , wherein the polymer resin (C) further comprises a methacrylic acid polymer.

16. The liquid resin composition for sealing according to claim 11 , wherein the polymer resin (C) does not include a methacrylic acid polymer.

17. The liquid resin composition for sealing according to 10, wherein the liquid resin composition for sealing has a viscosity from 11 Pa·s to 50.0 Pa·s at 25° C.

18. The liquid resin composition for sealing according to 10, wherein the polymer resin (C) comprises at least one selected from the group consisting of a phenol resin, and a polyvinyl alcohol.

19. A liquid resin composition for sealing, comprising:

an epoxy resin (A) having an epoxy equivalent weight of from 80 g/eq to 250 g/eq;

a curing agent (B) containing at least one amino group in a molecule;

a polymer resin (C) comprising at least one selected from the group consisting of a polyester, a phenol resin, a phenoxy resin having an epoxy equivalent weight of 3,000 g/eq or more and a polyvinyl alcohol; and

an inorganic filler (D),

wherein the polymer resin (C) has a weight average molecular weight of 20,000 or more,

wherein the content of the polymer resin (C) is from 0.05% by mass to 2.6% by mass with respect to a total solid content and a content of the inorganic filler (D) is from 46% by mass to 85% by mass with respect to the total solid content, wherein the total solid content is a residue obtained by removing a volatile component from the liquid resin composition for sealing, and

wherein the liquid resin composition for sealing has a viscosity from 11 Pa·s to 100.0 Pa·s at 25° C.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Mar 3, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062946/0125 →
CHANGE OF NAME Recorded Mar 2, 2023
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 062917/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2019
From: TAKEUCHI, YUMA; TAKAHASHI, HISATO; DEGUCHI, HIROYOSHI
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 047988/0230 →
Continuity (1)
Related Publication 20190144660A1 · May 16, 2019
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