IP Library Granted Patent US 11,111,407
Granted Patent B2
US 11,111,407 · App. 16/341,764 · Granted Sep 7, 2021

Sealing resin composition, electronic component device, and method of manufacturing electronic component device

Inventors: Yuma Takeuchi (Tokyo, JP); Hisato Takahashi (Tokyo, JP); Yoshihito Inaba (Tokyo, JP)
Assignee: SHOWA DENKO MATERIALS CO., LTD.
C09D163/00C08G59/50C08K3/00C08L63/00C09D7/61H01L21/56H01L23/29H01L23/295H01L23/31H01L23/3121
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Quick Facts
Patent No.
US 11,111,407
App. No.
16/341,764
Granted
Sep 7, 2021
Kind
B2
Abstract

A sealing resin composition contains an epoxy resin (A), a curing agent (B) having at least one amino group in one molecule, and an inorganic filler (C), wherein the inorganic filler (C) contains a first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm and a second inorganic filler (C2) having an average particle size from 10 nm to 80 nm, and a value obtained by multiplying a specific surface area of the inorganic filler (C), by a proportion of a mass of the inorganic filler (C) in a solid mass of the sealing resin composition, is 4.0 mm 2 /g or more.

Claims (24)

1. A sealing resin composition comprising:

an epoxy resin (A), a curing agent (B) having at least one amino group in one molecule, and an inorganic filler (C), wherein:

the inorganic filler (C) comprises a first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm and a second inorganic filler (C2) having an average particle size from 10 nm to 80 nm,

a value obtained by multiplying a specific surface area of the inorganic filler (C), by a proportion of a mass of the inorganic filler (C) in a solid mass of the sealing resin composition, is 4.0 m 2 /g or more, and

the sealing resin composition has a viscosity, at 25° C., from 0.1 Pa·s to 50.0 Pa·s.

2. The sealing resin composition according to claim 1 , having a viscosity, at 110° C., of 0.20 Pa·s or less.

3. The sealing resin composition according to claim 1 , wherein a proportion of the second inorganic filler (C2) having an average particle size from 10 nm to 80 nm in the inorganic filler (C) is 0.3% by mass or more.

4. The sealing resin composition according to claim 1 , wherein a proportion of the second inorganic filler (C2) having an average particle size from 10 nm to 80 nm in the inorganic filler (C) is 30% by mass or less.

5. The sealing resin composition according to claim 1 , wherein a proportion of the first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm in the inorganic filler (C) is 70% by mass or more.

6. The sealing resin composition according to claim 1 , wherein the first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm comprises silica.

7. The sealing resin composition according to claim 1 , wherein the second inorganic filler (C2) having an average particle size from 10 nm to 80 nm comprises silica.

8. The sealing resin composition according to claim 1 , wherein a content of the inorganic filler (C) is from 40% by mass to 85% by mass.

9. The sealing resin composition according to claim 1 , wherein a specific surface area of the first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm is from 1 m 2 /g to 30 m 2 /g.

10. The sealing resin composition according to claim 1 , wherein a specific surface area of the second inorganic filler (C2) having an average particle size from 10 nm to 80 nm is from 20 m 2 /g to 500 m 2 /g.

11. The sealing resin composition according to claim 1 , having a thixotropic index, at 25° C., from 0.5 to 1.5.

12. The sealing resin composition according to claim 1 , wherein the sealing resin composition has a viscosity, at 25° C., from 0.1 Pa·s to 20.0 Pa·s.

13. The sealing resin composition according to claim 1 , wherein the sealing resin composition has a viscosity, at 25° C., from 0.1 Pa·s to 10.0 Pa·s.

14. The sealing resin composition according to claim 1 , wherein the epoxy resin (A) comprises an epoxy resin that is liquid at 25° C.

15. An electronic component device comprising:

a substrate having a circuit layer,

an electronic component disposed on the substrate and electrically connected to the circuit layer, and

a cured product of the sealing resin composition according to claim 1 , disposed in a gap between the substrate and the electronic component.

16. A method of manufacturing an electronic component device, comprising:

a step of sealing, with the sealing resin composition according to claim 1 , a substrate having a circuit layer and an electronic component disposed on the substrate and electrically connected to the circuit layer.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 8, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062992/0805 →
CHANGE OF NAME Recorded Jul 30, 2021
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 057038/0603 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2019
From: TAKEUCHI, YUMA; TAKAHASHI, HISATO; INABA, YOSHIHITO
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 049032/0308 →