IP Library Granted Patent US 10,509,315
Granted Patent B2
US 10,509,315 · App. 16/377,714 · Granted Dec 17, 2019

Photoacid generator

Inventors: William Williams, III (Ipswich, MA); Emad Aqad (Northborough, MA); James F. Cameron (Brookline, MA)
Assignee: ROHM AND HAAS ELECTRONIC MATERIALS, LLC
G03F7/0045C07C25/18C07C255/24C07C255/31C07C255/34C07C381/12G03F7/0397C07C2602/08C07C2603/74
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,509,315
App. No.
16/377,714
Granted
Dec 17, 2019
Kind
B2
Abstract

A photoacid generator compound having Formula (I): wherein, EWG, Y, R, and M + are the same as described in the specification.

Claims (96)

1. A photoacid generator compound having Formula (II):

wherein:

X 1 , X 2 , X 3 and X 4 are each independently an electron-withdrawing group;

Y is a single bond or a linking group;

R is hydrogen, a straight chain or branched C 1-20 alkyl group, a straight chain or branched C 2-20 alkenyl group, a monocyclic or polycyclic C 3-20 cycloalkyl group, a monocyclic or polycyclic C 3-20 cycloalkenyl group, a monocyclic or polycyclic C 3-20 heterocycloalkyl group; a monocyclic or polycyclic C 3-20 heterocycloalkenyl group; a monocyclic or polycyclic C 6-20 aryl group, or a monocyclic or polycyclic C 1-20 heteroaryl group, each of which except hydrogen is substituted or unsubstituted; and

M + is an organic sulfonium cation or an organic iodonium cation having Formula (VII):

wherein,

R 0 is a C 1-20 alkyl group, a C 1-20 fluoroalkyl group, a C 3-20 cycloalkyl group, a C 3-20 fluorocycloalkyl group, a C 2-20 alkenyl group, a C 2-20 fluoroalkenyl group, a C 6-30 aryl group, a C 6-30 fluoroaryl group, a C 1-30 heteroaryl group, a C 7-30 aralkyl group, a C 7-30 fluoroaralkyl group, a C 2-30 heteroaralkyl group, or a C 2-30 fluoroheteroaralkyl group, each of which is substituted or unsubstituted, and

Ar is a C 6-30 substituted aromatic organic group,

wherein Ar is optionally connected to R 0 ; and

each “ ” represents a partial double bond.

2. A photoacid generator compound having Formula (III):

wherein:

X 5 and X 6 are each independently an electron withdrawing group selected from C(CN) 2 , C(NO 2 ) 2 , C(COR 27 ) 2 , C(CO 2 R 28 ) 2 , C(SO 2 R 29 ) 2 , and C(R f ) 2 , wherein R 27 , R 28 , and R 29 are each independently a C 1-30 aliphatic organic group, a C 6-30 aromatic organic group, or a C 1-30 heteroaromatic organic group, and wherein R f is a C 1 -C 30 fluoroalkyl group;

Z 1 and Z 2 are each hydrogen, a straight chain or branched C 1-50 alkyl group, a monocyclic or polycyclic C 3-50 cycloalkyl group, a monocyclic or polycyclic C 3-50 heterocycloalkyl group; a monocyclic or polycyclic C 6-50 aryl group, a monocyclic or polycyclic C 5-20 heteroaryl group, or a combination thereof, wherein groups Z 1 and Z 2 are optionally connected to each other to form a ring;

Y is a single bond or a linking group;

R is hydrogen, a straight chain or branched C 1-20 alkyl group, a straight chain or branched C 2-20 alkenyl group, a monocyclic or polycyclic C 3-20 cycloalkyl group, a monocyclic or polycyclic C 3-20 cycloalkenyl group, a monocyclic or polycyclic C 3-20 heterocycloalkyl group; a monocyclic or polycyclic C 3-20 heterocycloalkenyl group; a monocyclic or polycyclic C 6-20 aryl group, or a monocyclic or polycyclic C 1-20 heteroaryl group, each of which except hydrogen is substituted or unsubstituted; and

M + is an organic sulfonium cation or an organic iodonium cation having Formula (VII):

wherein,

R 0 is a C 1-20 alkyl group, a C 1-20 fluoroalkyl group, a C 3-20 cycloalkyl group, a C 3-20 fluorocycloalkyl group, a C 2-20 alkenyl group, a C 2-20 fluoroalkenyl group, a C 6-30 aryl group, a C 6-30 fluoroaryl group, a C 1-30 heteroaryl group, a C 7-30 aralkyl group, a C 7-30 fluoroaralkyl group, a C 2-30 heteroaralkyl group, or a C 2-30 fluoroheteroaralkyl group, each of which is substituted or unsubstituted, and

Ar is a C 6-30 substituted aromatic organic group,

wherein Ar is optionally connected to R 0 ,

wherein when X 5 and X 6 are both C(CN) 2 , Z 1 and Z 2 are not connected to each other to form a ring.

3. The photoacid generator compound of claim 2 , wherein in Formula (III):

X 5 and X 6 are each C(CN) 2 ;

R is a polycyclic C 3-20 cycloalkyl group; and

Y is a single bond, —C(R 30 ) 2 —, —N(R 31 )—, —O—, —S—, —S(═O) 2 —, —C(═O)—, or a combination thereof, wherein each R 30 and R 31 is independently hydrogen or a C 1-6 alkyl group.

4. The photoacid generator compound of claim 2 , wherein in Formula (III):

X 5 and X 6 are each C(CN) 2 ;

R is hydrogen; and

Y is a single bond.

5. The photoacid generator compound of claim 2 , having Formula (IV):

wherein,

X 5 , X 6 , and M + are the same as in claim 2 ;

R 1 is a halogen, a C 1-10 alkyl group, a C 1-10 fluoroalkyl group, a C 1-10 alkoxy group, a C 1-10 fluoroalkoxy group, a C 3-10 cycloalkyl group, a C 3-10 fluorocycloalkyl group, a C 3-10 cycloalkoxy group, a C 3-10 fluorocycloalkoxy group, or an electron-withdrawing group selected from NO 2 , CN, C(R f ) 3 or CO 2 R, wherein R is a C 1-30 aliphatic organic group, a C 6-30 aromatic organic group, or a C 1-30 heteroaromatic organic group, and wherein R f is a C 1 -C 30 fluoroalkyl group; and

k is an integer of 1, 2, 3, or 4.

6. The photoacid generator compound of claim 1 , wherein the organic sulfonium cation has Formula (V):

wherein,

each R 2 is independently a C 1-20 alkyl group, a C 1-20 fluoroalkyl group, a C 3-20 cycloalkyl group, a C 3-20 fluorocycloalkyl group, a C 2-20 alkenyl group, a C 2-20 fluoroalkenyl group, a C 6-20 aryl group, a C 6-20 fluoroaryl group, a C 1-20 heteroaryl group, a C 7-20 aralkyl group, a C 7-20 fluoroaralkyl group, a C 2-20 heteroaralkyl group, or a C 2-20 fluoroheteroaralkyl group, each of which is substituted or unsubstituted,

wherein each R 2 is either separate or connected to the other group R 2 via a single bond or a linking group, and

Ar is a substituted or unsubstituted C 6-30 aromatic organic group.

7. The photoacid generator compound of claim 1 , wherein

when M + is an organic sulfonium cation, the organic sulfonium cation has the following formula:

wherein X is S; each R 3 is independently a halogen, a C 1-10 alkyl group, a C 1-10 fluoroalkyl group, a C 1-10 alkoxy group, a C 1-10 fluoroalkoxy group, a C 3-10 cycloalkyl group, a C 3-10 fluorocycloalkyl group, a C 3-10 cycloalkoxy group, a C 3-10 fluorocycloalkoxy group, or a C 6-10 alkoxycarbonylalkyleneoxy group; each n is an integer of 0, 1, 2, 3, 4, or 5; and m is 3; and

when M + is an organic iodonium cation, the organic iodonium cation has the following formula:

wherein X is I; each R 3 is independently a halogen, a C 3-10 cycloalkyl group, or a C 3-10 fluorocycloalkyl group; each n is an integer of 0, 1, 2, 3, 4, or 5, provided that at least one n is not 0; and m is 2.

8. The photoacid generator compound of claim 1 , wherein M + is an organic cation having Formulae (VII) or (VIII):

wherein

R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 are each independently a halogen, —CN, —OH, a C 1-10 alkyl group, a C 1-10 fluoroalkyl group, a C 1-10 alkoxy group, a C 1-10 fluoroalkoxy group, a C 3-10 cycloalkyl group, a C 3-10 fluorocycloalkyl group, a C 3-10 cycloalkoxy group, or a C 3-10 fluorocycloalkoxy group, each of which except a halogen, —CN, and —OH is substituted or unsubstituted;

J is a single bond or a connecting group selected from S, O, and C═O,

p is each independently an integer of 0, 1, 2, 3, or 4;

r is an integer of 0, 1, 2, 3, 4, or 5, and

s and t are each independently an integer of 0, 1, 2, 3, or 4.

9. The photoacid generator compound of claim 1 , wherein R is a polymerizable group.

10. The photoacid generator compound of claim 2 , wherein R is a polymerizable group.

11. An acid-sensitive polymer comprising a unit formed from a photoacid generator compound having Formula (II):

wherein:

X 1 , X 2 , X 3 and X 4 are each independently an electron-withdrawing group;

Y is a single bond or a linking group;

R is a polymerizable group; and

M + is an organic sulfonium cation or an organic iodonium cation having Formula (VII):

wherein,

R 0 is a C 1-20 alkyl group, a C 1-20 fluoroalkyl group, a C 3-20 cycloalkyl group, a C 3-20 fluorocycloalkyl group, a C 2-20 alkenyl group, a C 2-20 fluoroalkenyl group, a C 6-30 aryl group, a C 6-30 fluoroaryl group, a C 1-30 heteroaryl group, a C 7-30 aralkyl group, a C 7-30 fluoroaralkyl group, a C 2-30 heteroaralkyl group, or a C 2-30 fluoroheteroaralkyl group, each of which is substituted or unsubstituted, and

Ar is a C 6-30 substituted aromatic organic group,

wherein Ar is optionally connected to R 0 ; and

each “ ” represents a partial double bond.

12. A photoresist composition, comprising:

an acid-sensitive polymer,

a solvent, and

a photoacid generator compound of claim 1 .

13. A photoresist composition, comprising:

the acid-sensitive polymer of claim 11 , and

a solvent.

14. A method of forming an electronic device, comprising: (a) applying a layer of the photoresist composition of claim 12 on a substrate; (b) patternwise exposing the photoresist composition layer to activating radiation; and (c) developing the exposed photoresist composition layer to provide a resist relief image.

15. A method of forming an electronic device, comprising: (a) applying a layer of the photoresist composition of claim 13 on a substrate; (b) patternwise exposing the photoresist composition layer to activating radiation; and (c) developing the exposed photoresist composition layer to provide a resist relief image.

16. An acid-sensitive polymer comprising a unit formed from a photoacid generator compound having Formula (II):

wherein:

X 5 and X 6 are each independently an electron withdrawing group selected from C(CN) 2 , C(NO 2 ) 2 , C(COR 27 ) 2 , C(CO 2 R 28 ) 2 , C(SO 2 R 29 ) 2 , and C(R f ) 2 , wherein R 27 , R 28 , and R 29 are each independently a C 1-30 aliphatic organic group, a C 6-30 aromatic organic group, or a C 1-30 heteroaromatic organic group, and wherein R f is a C 1 -C 30 fluoroalkyl group;

Z 1 and Z 2 are each hydrogen, a straight chain or branched C 1-50 alkyl group, a monocyclic or polycyclic C 3-50 cycloalkyl group, a monocyclic or polycyclic C 3-50 heterocycloalkyl group; a monocyclic or polycyclic C 6-50 aryl group, a monocyclic or polycyclic C 5-20 heteroaryl group, or a combination thereof, wherein groups Z 1 and Z 2 are optionally connected to each other to form a ring;

Y is a single bond or a linking group;

R is a polymerizable group; and

M + is an organic sulfonium cation or an organic iodonium cation having Formula (VII):

wherein,

R 0 is a C 1-20 alkyl group, a C 1-20 fluoroalkyl group, a C 3-20 cycloalkyl group, a C 3-20 fluorocycloalkyl group, a C 2-20 alkenyl group, a C 2-20 fluoroalkenyl group, a C 6-30 aryl group, a C 6-30 fluoroaryl group, a C 1-30 heteroaryl group, a C 7-30 aralkyl group, a C 7-30 fluoroaralkyl group, a C 2-30 heteroaralkyl group, or a C 2-30 fluoroheteroaralkyl group, each of which is substituted or unsubstituted, and

Ar is a C 6-30 substituted aromatic organic group,

wherein Ar is optionally connected to R 0 ,

wherein when X 5 and X 6 are both C(CN) 2 , Z 1 and Z 2 are not connected to each other to form a ring.

17. A photoresist composition, comprising:

an acid-sensitive polymer,

a solvent, and

a photoacid generator compound of claim 2 .

18. A photoresist composition, comprising:

the acid-sensitive polymer of claim 16 , and

a solvent.

19. A method of forming an electronic device, comprising: (a) applying a layer of the photoresist composition of claim 17 on a substrate; (b) patternwise exposing the photoresist composition layer to activating radiation; and (c) developing the exposed photoresist composition layer to provide a resist relief image.

20. A method of forming an electronic device, comprising: (a) applying a layer of the photoresist composition of claim 18 on a substrate; (b) patternwise exposing the photoresist composition layer to activating radiation; and (c) developing the exposed photoresist composition layer to provide a resist relief image.

Assignments (3)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS LLC
To: DUPONT ELECTRONIC MATERIALS INTERNATIONAL, LLC
Reel/Frame 069272/0383 →