IP Library Granted Patent US 10,662,383
Granted Patent B2
US 10,662,383 · App. 16/415,513 · Granted May 26, 2020

Direct synthesis of hydrocarbons from co-electrolysis solid oxide cell

Inventors: Fanglin Chen (Irmo, SC); Libin Lei (Columbia, SC); Tong Liu (Columbia, SC); Shumin Fang (Columbia, SC)
Assignee: University of South Carolina
C10G2/35B01J23/10B01J23/78B01J23/83C10G2/332C10G2/34C10G2/40C10G2/50C25B3/04C25B9/10C25B15/02C25B15/08C07C1/10C07C1/12
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Quick Facts
Patent No.
US 10,662,383
App. No.
16/415,513
Granted
May 26, 2020
Kind
B2
Abstract

A method for generating hydrocarbons using a solid oxide electrolysis cell (SOEC) and a Fischer-Tropsch unit in a single microtubular reactor is described. This method can directly synthesize hydrocarbons from carbon dioxide and water. The method integrates high temperature co-electrolysis of H 2 O and CO 2 and low temperature Fischer-Tropsch (F-T) process in a single microtubular reactor by designation of a temperature gradient along the axial length of the microtubular reactor. In practice, methods disclosed herein can provide direct conversion of CO 2 to hydrocarbons for use as feedstock or energy storage.

Claims (20)

1. A method for generating hydrocarbons, the method comprising:

heating a first region of a microtubular reactor to a first temperature, the first region of the microtubular reactor including a cathode and an anode in electrical communication with one another and an oxygen ion conducting electrolyte between the cathode and the anode;

flowing a feed stream to the cathode of the first region, the feed stream including H 2 O and CO 2 ; and

collecting a hydrocarbon downstream of a second region of the microtubular reactor, the second region being downstream of the first region and being at a second temperature that is lower than the first temperature, the second region including a Fischer-Tropsch reaction catalyst in fluid communication and downstream of the cathode,

wherein the microtubular reactor defines a continuous space, such that the first region and second region are in contact producing a temperature gradient along the microtubular reactor.

2. The method of claim 1 , the feed stream further comprising H 2 .

3. The method of claim 1 , wherein the first temperature is from about 500° C. to about 1000° C.

4. The method of claim 1 , wherein the second region is from about 200° C. to about 500° C.

5. The method of claim 1 , further comprising applying a voltage potential across the cathode and the anode.

6. The method of claim 1 , further comprising preheating the feed stream.

7. The method of claim 1 , wherein the first temperature and the second temperature are components of a temperature gradient along the microtubular reactor.

8. The method of claim 1 , further comprising flowing a plurality of feed streams to a plurality of microtubular reactors in an array.

9. The method of claim 1 , wherein the hydrocarbon comprises methane.

10. The method of claim 1 , wherein flowing the feed stream comprises:

providing the feed stream to an inlet of the microtubular reactor reacting the feed stream in the first region to form a syngas;

flowing the syngas to the second region; and

reacting the syngas in the second region to form the hydrocarbon.

11. The method of claim 10 , further comprising flowing the hydrocarbon to an outlet of the microtubular reactor, wherein the inlet and the outlet define a continuous space comprising the microtubular reactor.

12. The method of claim 11 , wherein collecting the hydrocarbon comprises: removing an outflow, the outflow comprising material exiting the outlet of the microtubular reactor.

13. The method of claim 11 , wherein the outlet is positioned downstream of the second region.

Assignments (2)
CONFIRMATORY LICENSE Recorded May 23, 2019
From: UNIVERSITY OF SOUTH CAROLINA
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 049283/0507 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: CHEN, FANGLIN; LEI, LIBIN; LIU, TONG; FANG, SHUMIN
To: UNIVERSITY OF SOUTH CAROLINA
Reel/Frame 049213/0072 →
Continuity (3)
Division 15711634 · Sep 21, 2017
Provisional Application 62400244 · Sep 27, 2016
Related Publication 20190270938A1 · Sep 5, 2019