IP Library Granted Patent US 11,264,465
Granted Patent B2
US 11,264,465 · App. 16/425,875 · Granted Mar 1, 2022

Parasitic channel mitigation using silicon carbide diffusion barrier regions

Inventor: Kevin J. Linthicum (Cary, NC)
Assignee: MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
H01L29/2003H01L21/0254H01L21/02381H01L21/02447H01L29/1029H01L29/205H01L29/778
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Quick Facts
Patent No.
US 11,264,465
App. No.
16/425,875
Granted
Mar 1, 2022
Kind
B2
Abstract

III-nitride materials are generally described herein, including material structures comprising III-nitride material regions and silicon-containing substrates. Certain embodiments are related to gallium nitride materials and material structures comprising gallium nitride material regions and silicon-containing substrates.

Claims (39)

1. A semiconductor structure, comprising:

a substrate comprising silicon and comprising at least a layer having a resistivity of greater than 10 2 Ohms-cm;

a diffusion barrier region comprising an epitaxial layer of silicon carbide (SiC) located over a surface of the substrate, the epitaxial layer of SiC comprising a vanadium dopant and having a resistivity of greater than 1000 Ohms-cm; and

a III-nitride material region located over the diffusion barrier region, wherein a surface region of the substrate comprises a low-conductivity parasitic channel having a total integrated surface region charge of less than about 10 12 /cm 2 .

2. The semiconductor structure of claim 1 , wherein a peak of a sum of concentrations of Group III species in the substrate is less than about 10 17 /cm 3 .

3. The semiconductor structure of claim 1 , wherein a peak of a sum of concentrations of Al, Ga, and In in the substrate is less than about 10 17 /cm 3 .

4. The semiconductor structure of claim 1 , wherein a peak concentration of at least one of Al, Ga, or In in the substrate is less than about 10 17 /cm 3 .

5. The semiconductor structure of claim 1 , wherein the low-conductivity parasitic channel has a peak free carrier concentration that is less than about 10 17 /cm 3 .

6. The semiconductor structure of claim 1 , wherein the substrate is a silicon substrate.

7. The semiconductor structure of claim 1 , wherein the substrate is a bulk silicon wafer.

8. The semiconductor structure of claim 1 , wherein the substrate is a silicon-on-insulator substrate.

9. The semiconductor structure of claim 1 , wherein a transistor is formed over the surface of the substrate.

10. The semiconductor structure of claim 1 , wherein the III-nitride material region comprises GaN.

11. The semiconductor structure of claim 1 , wherein the III-nitride material region comprises a III-nitride nucleation layer.

12. The semiconductor structure of claim 1 , wherein the III-nitride material region comprises a III-nitride transition layer.

13. The semiconductor structure of claim 1 , wherein:

the III-nitride material region comprises a III-nitride transition layer; and

the III-nitride transition layer is compositionally graded.

14. The semiconductor structure of claim 1 , wherein the III-nitride material region comprises a III-nitride buffer layer.

15. The semiconductor structure of claim 1 , wherein the III-nitride material region comprises a III-nitride device region.

16. The semiconductor structure of claim 1 , further comprising a second barrier region located between the III-nitride material region and the substrate.

17. The semiconductor structure of claim 1 , further comprising:

a second diffusion barrier region located between the III-nitride material region and the substrate, wherein the second diffusion barrier region comprises at least one of an AlN region, a rare-earth oxide region, a rare-earth nitride region, or an elemental diboride region.

18. The semiconductor structure of claim 1 , wherein the substrate comprises an active species coupled to an external species or capable of reacting with an external species.

19. The semiconductor structure of claim 1 , wherein the diffusion barrier region has a thickness of greater than about 0.1 micron.

20. The semiconductor structure of claim 1 , wherein the diffusion barrier region has a thickness of greater than about 1 micron.

21. The semiconductor structure of claim 1 , wherein the diffusion barrier region comprises 3C—SiC.

22. The semiconductor structure of claim 1 , wherein the diffusion barrier region comprises a carbonized layer formed on a top surface of the substrate and the epitaxial layer of SiC formed over the carbonized layer.

23. The semiconductor structure of claim 22 , wherein the carbonized layer is formed by contact of a top surface of the substrate with carbon or a carbon species.

24. The semiconductor structure of claim 1 , wherein the diffusion barrier region comprises a plurality of epitaxial layers each formed using different growth techniques.

25. The semiconductor structure of claim 1 , wherein the diffusion barrier region comprises an epitaxial layer of 3C—SiC, 4H—SiC, or 6H—SiC.

26. The semiconductor structure of claim 1 , wherein the epitaxial layer of SiC is doped to increase resistivity.

27. A method of manufacturing a semiconductor structure, comprising:

providing a substrate comprising silicon and comprising at least a layer having a resistivity of greater than 10 2 Ohms-cm;

forming a diffusion barrier region comprising an epitaxial layer of silicon carbide (SiC) located over a surface of the substrate, the epitaxial layer of SiC comprising a vanadium dopant and having a resistivity of greater than 1000 Ohms-cm; and

forming a III-nitride material region located over the diffusion barrier region, wherein a surface region of the substrate comprises a low-conductivity parasitic channel having a total integrated surface region charge of less than about 10 12 /cm 2 .

28. The method of claim 27 , wherein forming the diffusion barrier region comprises:

contacting the surface of the substrate with carbon to form a carbonized layer; and

growing the epitaxial layer of SiC over the carbonized layer.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2020
From: LINTHICUM, KEVIN J.
To: MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
Reel/Frame 051905/0483 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2020
From: LINTHICUM, KEVIN J.
To: M/A-COM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
Reel/Frame 051905/0586 →
CHANGE OF NAME Recorded Feb 24, 2020
From: M/A-COM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
To: MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC.
Reel/Frame 052003/0655 →
Continuity (2)
Continuation 14847270 · Sep 8, 2015
Related Publication 20200135866A1 · Apr 30, 2020