IP Library Granted Patent US 11,427,289
Granted Patent B2
US 11,427,289 · App. 16/428,268 · Granted Aug 30, 2022

Gyroscopic boat roll stabilizer

Inventors: Grady F. Smith (Greenville, NC); David Holden (Davidson, NC); Jeffrey Peterson (Mooresville, NC)
Assignee: WAVETAMER LLC
B63B39/04F16F15/3153F16F15/3156H02K7/02H05K7/20854H05K7/20872G01C21/18G05D1/0875
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Quick Facts
Patent No.
US 11,427,289
App. No.
16/428,268
Granted
Aug 30, 2022
Kind
B2
Abstract

A gyroscopic roll stabilizer comprises a gimbal having a support frame and enclosure configured to maintain a below-ambient pressure, a flywheel assembly including a flywheel and flywheel shaft, one or more bearings for rotatably mounting the flywheel inside the enclosure, a motor for rotating the flywheel, and bearing cooling system for cooling the bearings supporting the flywheel. The bearing cooling system enables heat generated by the bearings to be transferred through the flywheel shaft to a heat sink disposed within a cavity in the end of the flywheel shaft, or to a liquid coolant circulating within the cavity.

Claims (37)

1. A gyroscopic roll stabilizer for a boat, the gyroscopic stabilizer comprising:

an enclosure mounted to a gimbal for rotation about a gimbal axis and configured to maintain a below-ambient pressure;

a flywheel assembly including a flywheel and flywheel shaft;

one or more bearings for rotatably mounting the flywheel assembly inside the enclosure for rotation about a flywheel axis;

a motor for rotating the flywheel assembly;

an open-ended cavity formed in an end of the flywheel shaft;

a heat transfer member extending into the cavity for transferring heat from the flywheel shaft to an exterior of the enclosure, the heat transfer member having an end portion that extends through an opening in the enclosure;

a first seal surrounding the heat transfer member to seal the opening and maintain the below ambient pressure within the enclosure;

a gap between the heat transfer member and the walls of the cavity containing a liquid heat transfer medium for transferring heat from the flywheel shaft to the heat transfer member through the liquid heat transfer medium;

a second seal disposed between the heat transfer member and the flywheel shaft to seal the cavity and maintain the liquid heat transfer medium within the cavity; and

wherein the flywheel shaft, liquid heat transfer medium and heat transfer member are arranged to provide a heat transfer path from the one or more bearings to the flywheel shaft, from the flywheel shaft to the liquid heat transfer medium, from the liquid heat transfer medium to the heat transfer member and from the heat transfer member to an exterior of the enclosure;

wherein the enclosure comprises an endcap, the endcap having the opening therein;

wherein the heat transfer member extends away from the cavity and through the opening at least as far as an outer surface of the endcap.

2. The gyroscopic roll stabilizer of claim 1 wherein the heat transfer medium comprises a low vapor oil.

3. The gyroscopic roll stabilizer of claim 1 wherein the heat transfer member connects to a heat exchange plate outside of the enclosure and transfers heat by solid conduction to the heat exchange plate.

4. The gyroscopic roll stabilizer of claim 1 , wherein the gyroscope is configured to prevent precession during acceleration of the flywheel.

5. The gyroscopic roll stabilizer of claim 4 , further comprising a braking system configured to lock the gyroscope to prevent precession during acceleration of the flywheel and to unlock the gyroscope after the flywheel reaches a predetermined operating speed.

6. The gyroscopic roll stabilizer of claim 1 , wherein the heat transfer member extends at least as far away from the cavity, as measured along the flywheel axis, as a portion of the endcap furthermost from the cavity, as measured along the flywheel axis.

7. A method of cooling bearings in a gyroscopic boat roll stabilizer, the method comprising:

rotating a flywheel assembly about a flywheel axis in an enclosure mounted in a gimbal for rotation about a gimbal axis and maintained at below ambient pressure to provide a counter torque for roll stabilization, the flywheel assembly including a flywheel and a flywheel shaft with an open ended cavity in an end of the flywheel shaft;

transferring heat generated by bearings supporting the flywheel assembly through the flywheel shaft to a liquid heat transfer medium contained in a gap between the walls of the cavity and a heat transfer member extending into the cavity in end of the flywheel shaft;

maintaining the liquid heat transfer medium in the cavity during operation of the gyroscopic boat roll stabilizer;

transferring heat from the liquid heat transfer medium to the heat transfer member; and

transferring, by the heat transfer member, heat to an exterior of the enclosure, wherein the heat transfer member extends through an opening in the enclosure; and

sealing the opening in the enclosure for the heat transfer member to maintain the below ambient pressure;

wherein the enclosure comprises an endcap, the endcap having the opening therein;

wherein the heat transfer member extends away from the cavity and through the opening at least as far as an outer surface of the endcap.

8. The method of claim 7 wherein the heat transfer medium is a low vapor oil.

9. The method of claim 7 wherein the heat transfer member connects to a heat exchange plate and transfers heat by solid conduction to the heat exchange plate.

10. The method of claim 7 , wherein the gyroscope is configured to prevent precession during acceleration of the flywheel.

11. The method of claim 10 , further comprising locking the gyroscope to prevent precession during acceleration of the flywheel and unlocking the gyroscope after the flywheel reaches a predetermined operating speed.

12. The method of claim 11 , further comprising accelerating the flywheel such that, a time from the start of acceleration of the flywheel until the unlocking of the gyroscope to allow precession is less than 20 minutes.

13. The method of claim 11 , further comprising accelerating the flywheel such that, a time from the start of acceleration of the flywheel until the unlocking of the gyroscope to allow precession is less than 10 minutes.

14. The method of claim 11 , further comprising accelerating the flywheel such that, a time from the start of acceleration of the flywheel until the unlocking of the gyroscope to allow precession is less than 5 minutes.

15. The method stabilizer of claim 11 , further comprising unlocking the gyroscope at less than 50% of a normal operating speed of the gyroscope.

16. The method stabilizer of claim 11 , further comprising unlocking the gyroscope at less than 25% of a normal operating speed of the gyroscope.

17. The method of claim 7 , wherein the heat transfer member extends at least as far away from the cavity, as measured along the flywheel axis, as a portion of the endcap furthermost from the cavity, as measured along the flywheel axis.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2020
From: HOLDEN, DAVID; PETERSON, JEFFREY
To: SMITH, GRADY F
Reel/Frame 053944/0384 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2020
From: SMITH, GRADY
To: WAVETAMER LLC
Reel/Frame 053553/0059 →
Continuity (3)
Provisional Application 62768356 · Nov 16, 2018
Provisional Application 62678422 · May 31, 2018
Related Publication 20190367138A1 · Dec 5, 2019
Cited By (6)
US 12,208,868 US 12,269,564 US 12,312,050 US 12,351,282 US 12,391,345 US 12,448,094