IP Library › Granted Patent US 11,094,776
Granted Patent B2
US 11,094,776 · App. 16/432,625 · Granted Aug 17, 2021

Structure and formation method of semiconductor device with magnetic element covered by polymer material

Inventors: Chi-Cheng Chen (Tainan, TW); Wei-Li Huang (Pingtung, TW); Chun-Yi Wu (Tainan, TW); Kuang-Yi Wu (Changhua County, TW); Hon-Lin Huang (Hsinchu, TW); Chih-Hung Su (Tainan, TW); Chin-Yu Ku (Hsinchu, TW); Chen-Shien Chen (Zhubei, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L28/10H01F41/046H01L21/76823H01L23/3114H01L23/3171H01L23/53204H01L24/05H01L24/32H01L24/48H01L2224/04042H01L2224/04073H01L2224/05
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Quick Facts
Patent No.
US 11,094,776
App. No.
16/432,625
Granted
Aug 17, 2021
Kind
B2
Abstract

A structure and a formation method of a semiconductor device are provided. The method includes forming a passivation layer over a semiconductor substrate. The method also includes forming a magnetic element over the passivation layer. The method further includes forming an isolation layer over the magnetic element and the passivation layer. The isolation layer includes a polymer material. In addition, the method includes forming a conductive line over the isolation layer, and the conductive line extends across the magnetic element.

Claims (39)

1. A method for forming a semiconductor device structure, comprising:

forming a passivation layer over a semiconductor substrate;

forming a magnetic element over the passivation layer;

forming an isolation layer over the magnetic element and the passivation layer, wherein the isolation layer comprises a polymer material; and

forming a conductive line over the isolation layer, wherein the conductive line extends across the magnetic element.

2. The method for forming a semiconductor device structure as claimed in claim 1 , further comprising patterning the isolation layer to expose a pad structure below the isolation layer.

3. The method for forming a semiconductor device structure as claimed in claim 2 , wherein an entirety of a top surface of the magnetic element is covered by the isolation layer after patterning the isolation layer to expose the pad structure.

4. The method for forming a semiconductor device structure as claimed in claim 2 , further comprising curing the isolation layer after the patterning of the isolation layer and before the formation of the conductive line.

5. The method for forming a semiconductor device structure as claimed in claim 1 , wherein the isolation layer is formed directly on the magnetic element and the passivation layer to cover the magnetic element.

6. The method for forming a semiconductor device structure as claimed in claim 1 , wherein the passivation layer comprises a second polymer material.

7. The method for forming a semiconductor device structure as claimed in claim 1 , wherein both the isolation layer and the passivation layer comprise polyimide.

8. The method for forming a semiconductor device structure as claimed in claim 1 , wherein the formation of the magnetic element comprises:

forming a plurality of magnetic layers over the passivation layer;

forming a patterned mask layer over the magnetic layers; and

wet etching the magnetic layers to partially remove the magnetic layers, wherein remaining portions of the magnetic layers form the magnetic element.

9. The method for forming a semiconductor device structure as claimed in claim 8 , further comprising:

forming a mask element to partially cover a top surface of the magnetic element; and

partially removing the magnetic element using a dry etching process to remove voids from sidewalls of the magnetic element.

10. The method for forming a semiconductor device structure as claimed in claim 8 , wherein a lower magnetic layer of the plurality of magnetic layers is wider than an upper magnetic layer of the plurality of magnetic layers.

11. A method for forming a semiconductor device structure, comprising:

forming a first polymer layer over a semiconductor substrate;

forming a magnetic element over the first polymer layer;

forming a second polymer layer over the first polymer layer to cover the magnetic element; and

forming a conductive line over the second polymer layer, wherein the conductive line extends across the magnetic element.

12. The method for forming a semiconductor device structure as claimed in claim 11 , wherein each of the first polymer layer and the second polymer layer comprises polyimide.

13. The method for forming a semiconductor device structure as claimed in claim 11 , further comprising partially removing the second polymer layer to expose a pad structure below the second polymer layer.

14. The method for forming a semiconductor device structure as claimed in claim 13 , further comprising curing the second polymer layer after the partial removal of the second polymer layer and before the formation of the conductive line.

15. The method for forming a semiconductor device structure as claimed in claim 11 , wherein the second polymer layer is formed directly on the magnetic element using a spin coating process.

16. A method for forming a semiconductor device structure, comprising:

forming a magnetic element over a semiconductor substrate;

forming an isolation layer over the magnetic element and the semiconductor substrate, wherein the isolation layer comprises a polymer material; and

forming a conductive line over the isolation layer, wherein the conductive line extends exceeding edges of the magnetic element.

17. The method for forming a semiconductor device structure as claimed in claim 16 , further comprising partially removing the isolation layer before the conductive line is formed.

18. The method for forming a semiconductor device structure as claimed in claim 17 , further comprising curing the isolation layer after the isolation layer is partially removed and before the conductive line is formed.

19. The method for forming a semiconductor device structure as claimed in claim 16 , wherein the isolation layer is formed directly on the magnetic element.

20. The method for forming a semiconductor device structure as claimed in claim 16 , wherein the formation of the magnetic element comprises:

forming a plurality of magnetic layers over the semiconductor substrate;

forming a patterned mask layer over the magnetic layers; and

wet etching the magnetic layers to partially remove the magnetic layers, wherein remaining portions of the magnetic layers form the magnetic element.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2019
From: CHEN, CHI-CHENG; HUANG, WEI-LI; WU, CHUN-YI; WU, KUANG-YI; HUANG, HON-LIN; SU, CHIH-HUNG; KU, CHIN-YU; CHEN, CHEN-SHIEN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 049719/0730 →
Continuity (2)
Provisional Application 62725695 · Aug 31, 2018
Related Publication 20200075448A1 · Mar 5, 2020