Fluid end and center feed suction manifold
View Patent ↗A fluid end assembly comprising: a housing, valves, seals, seats, springs, plungers, plunger packing, and other associated parts, paired with a suction manifold that facilitates fluid feeding through a centrally located external suction intake. The suction manifold of this invention is designed to preserve fluid energy that will ensure complete filling of the cylinder in extreme pumping conditions. The suction manifold utilizes a chamber design positioned immediately below the suction valves, eliminating all connecting ducts. The design of the manifold of this invention can be easily fabricated utilizing commercially available steel plate, pipe, and pipe fittings.
1. A pump fluid end comprising:
a plurality of suction valves;
a suction manifold comprising an interior chamber, said interior chamber being located immediately below said plurality of suction valves;
wherein said suction manifold has a plurality of ports equal to the number of individual suction valves in said plurality of suction valves,
wherein said suction manifold is constructed with a flat top surface and said flat top surface also functions as a mounting flange,
wherein a centerline of an external intake connection is located substantially equal distance from centerlines of the furthermost ports of the plurality of ports on either end of said suction manifold;
wherein said interior chamber is comprised of first and second opposing lateral branches and the intersection of said first and second opposing lateral branches and the external intake connection of said manifold is filleted,
wherein the angle between the centerline of the external intake connection and the plane formed by the centerlines of the plurality of ports of said suction manifold is an obtuse angle,
wherein said suction manifold is constructed by cutting and welding together various pieces of commercially available steel pipe, plate, and a single TEE pipe fitting,
wherein said single TEE pipe fitting is formed with a fillet at TEE intersections,
wherein said single TEE pipe fitting is split in a plane parallel to a centerline of two opposite ends of said single TEE pipe fitting, and
wherein the connection of said TEE pipe fitting to said mounting plate perpendicular to said centerline of the two opposite ends of said single TEE pipe fitting is undisturbed by the split” was changed to wherein a connection of said single TEE pipe fitting to a mounting plate is such that said centerline of the two opposite ends of said single TEE pipe fitting is undisturbed by the split.
2. The suction manifold of claim 1 , wherein an inside diameter and a wall thickness of the single TEE pipe fitting and the steel pipe utilized in fabricating the suction manifold are substantially equal.
3. The suction manifold of claim 1 , wherein the obtuse angle between the centerline of the external intake connection and the plane formed by the centerlines of the plurality of ports of said suction manifold ranges between 120 and 160 degrees.
4. The suction manifold of claim 1 , wherein the radius of said fillet at the intersection of the lateral branches enclosing the interior chamber and the external intake connection of said suction manifold ranges between 10 and 30 percent of an outside diameter of the external intake connection of said suction manifold.
5. The suction manifold of claim 1 , wherein a distance from the flat top surface of the mounting flange to a bottom surface of the lateral branches of said suction manifold is less than an outside diameter of the external intake connection of said suction manifold.
6. The suction manifold of claim 1 , wherein the centerline of the external intake connection is substantially perpendicular to a centerline connecting centers of said plurality of ports contained in said mounting flange.