IP Library Granted Patent US 12,480,489
Granted Patent B2
US 12,480,489 · App. 19/169,228 · Granted Nov 25, 2025

Packing bore wear sleeve retainer system

Inventors: Kyle Matthew Ellisor (Katy, TX); Akhil Alex (Houston, TX); Benjamin Scott Berryhill (Houston, TX); Chance Ray Mullins (Spring, TX); Steven Zachary Newberg (Houston, TX); Chris Leake (Houston, TX)
Assignee: Vulcan Industrial Holdings, LLC
F04B53/168F04B1/0421F04B53/166F04B53/22F16L55/1011
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Quick Facts
Patent No.
US 12,480,489
App. No.
19/169,228
Granted
Nov 25, 2025
Kind
B2
Abstract

A fluid end includes a housing having a bore extending toward a cavity and a wear sleeve positioned within the bore. The fluid end also includes a plunger positioned within a plunger bore extending through the wear sleeve, the plunger reciprocating within the plunger bore. The fluid end further includes a wear sleeve retainer coupled to the housing and positioned to block axial movement of the wear sleeve, the wear sleeve retainer having external threads along a body that engage internal threads formed in the housing. The fluid end also includes an anti-rotation system, coupled to the housing, the anti-rotation system engaging the wear sleeve retainer to block rotation of the wear sleeve retainer in at least one direction. The fluid end further includes a packing nut coupled to the wear sleeve retainer.

Claims (45)

1 . A wear sleeve retainer system, the system comprising:

a wear sleeve retainer including:

a body portion having a bore extending along an axis,

a mating component extending from the body portion and into the bore, the mating component having a smaller diameter than a bore diameter of the bore of the body portion, and

a profile positioned about the body portion, the profile including a plurality of receptacles; and

a fastener positioned to engage one or more of the plurality of receptacles.

2 . The wear sleeve retainer system of claim 1 , being further adapted to be disposed in a fluid end, the fluid end comprising a housing having a bore, wherein the fastener extends through the housing having the bore.

3 . The wear sleeve retainer system of claim 1 , wherein the profile is positioned within the bore.

4 . The wear sleeve retainer system of claim 1 , wherein the profile includes sets of flats and valleys, and wherein respective flats of the sets of flats and valleys extend radially outward from respective valleys of the sets of flats and valleys.

5 . The wear sleeve retainer system of claim 3 , wherein the wear sleeve retainer further includes threads, wherein the threads comprise first threads, and the wear retainer system further comprising:

second threads arranged along the bore extending from a face of the body portion to the mating component.

6 . The wear sleeve retainer system of claim 5 , wherein the fastener comprises one or more threaded fasteners.

7 . The system of claim 3 , wherein the wear sleeve retainer further includes threads, wherein the threads comprise first threads, and the wear retainer system further comprising:

second threads extending along at least a portion of the bore, the second threads ending prior to the mating component.

8 . A fluid end comprising:

a housing having a cavity and a bore extending toward the cavity;

a wear sleeve positioned within the bore;

a plunger bore extending in the wear sleeve;

a plunger operative to reciprocate within the plunger bore;

a wear sleeve retainer positioned to block axial movement of the wear sleeve; and

an anti-rotation assembly to engage the wear sleeve retainer to block rotation of the wear sleeve retainer in one or more directions.

9 . The fluid end of claim 8 , wherein the anti-rotation assembly comprises:

a locking fastener to engage the wear sleeve retainer, and wherein the locking fastener extends through the housing.

10 . The fluid end of claim 8 , wherein the anti-rotation assembly comprises:

a pad retainer to be positioned to apply a force to a front face of the wear sleeve retainer.

11 . The fluid end of claim 10 , wherein one or more of the front face or the pad retainer includes a textured surface.

12 . The fluid end of claim 8 , wherein the wear sleeve retainer includes a profile positioned along an outer diameter to receive at least a portion of the anti-rotation assembly.

13 . The fluid end of claim 12 , wherein the profile is positioned within the bore.

14 . The fluid end of claim 12 , wherein the profile comprises a circumferential profile extending substantially around the wear sleeve retainer.

15 . The fluid end of claim 8 , wherein the wear sleeve retainer further comprises:

at least a portion of the plunger bore, and

a mating component extending into the plunger bore, the mating component having a smaller diameter than the plunger bore, the mating component also positioned to contact the wear sleeve, thereby to block axial movement of the wear sleeve.

16 . The fluid end of claim 8 , wherein the wear sleeve retainer further comprises:

a plurality of blinds arranged circumferentially about the face, the plurality of blinds positioned radially inward of the profile.

17 . The fluid end of claim 14 , wherein the wear sleeve retainer includes one or more blinds so that

a lock body having an extension that corresponds to the one or more blinds, the lock body adapted to connect to a rotational tool, thereby to drive rotation of the wear sleeve retainer about an axis.

18 . A method for installing a retainer system, the method comprising:

positioning packing seal elements within a diameter of a wear sleeve;

positioning the wear sleeve within a bore located in a fluid end housing;

securing a wear sleeve retainer to the fluid end housing, the securing including the step of positioning the wear sleeve retainer into the fluid end housing so that external portions of a body of the wear sleeve retainer engage internal portions in the bore; and

securing an anti-rotation assembly to the wear sleeve retainer.

19 . The method of claim 18 , wherein the securing the anti-rotation assembly comprises:

engaging an outer profile of the wear sleeve retainer via one or more locking fasteners.

20 . The method of claim 19 , wherein the securing the anti-rotation assembly comprises:

engaging a front face of the wear sleeve retainer via a pad retainer, the pad retainer positioned to apply a frictional force to the wear sleeve retainer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2025
From: ELLISOR, KYLE MATTHEW; ALEX, AKHIL; BERRYHILL, BENJAMIN SCOTT; MULLINS, CHANCE RAY; NEWBERG, STEVEN ZACHARY; LEAKE, CHRIS
To: VULCAN INDUSTRIAL HOLDINGS, LLC
Reel/Frame 070724/0838 →
Continuity (4)
Continuation 18771874 · Jul 12, 2024
Continuation 17890975 · Aug 18, 2022
Continuation In Part 16916593 · Jun 30, 2020
Related Publication 20250283464A1 · Sep 11, 2025
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