Protective coating for ceramic matrix composites
An article has a substrate and a layer atop the substrate. The layer has: a matrix comprising at least one of hafnium silicate (HfSiO 4 ) and ytterbium disilicate (Yb 2 Si 2 O 7 ); and barium magnesium alumino silicate (BMAS).
1. An article comprising:
a substrate; and
a layer atop the substrate comprising:
a matrix comprising at least one of hafnium silicate (HfSiO 4 ) and ytterbium disilicate (Yb 2 Si 2 O 7 ); and
barium magnesium alumino silicate (BMAS), the layer having a thickness of 0.05 mm to 0.50 mm and a BMAS concentration of 0.8% to 10.0% by weight.
2. The article of claim 1 wherein:
the substrate comprises a ceramic matrix composite.
3. The article of claim 2 wherein:
the ceramic matrix composite is a SiC/SiC ceramic matrix composite.
4. The article of claim 1 wherein:
the article is a blade outer airseal and the layer is along an inner diameter (ID) surface of the blade outer airseal.
5. The article of claim 1 wherein:
the layer is directly atop the substrate.
6. The article of claim 1 wherein:
the layer is an outermost layer.
7. The article of claim 1 wherein:
the layer is an intermediate layer between the substrate and a ceramic layer.
8. The article of claim 1 wherein:
the layer adheres an object in a hole in the substrate.
9. The article of claim 1 wherein:
the layer covers an area of at least 4.0 cm 2 .
10. The article of claim 1 wherein:
the layer adheres an object to the substrate.
11. The article of claim 10 wherein:
the object is a thermocouple.
12. The article of claim 1 wherein:
the layer comprises said hafnium silicate (HfSiO 4 ).
13. A gas turbine engine including the article of claim 1 .
14. The gas turbine engine of claim 13 wherein:
the article is a blade outer air seal.
15. A method for using the article of claim 1 , the method comprising:
exposing the article to a calcium magnesium aluminosilicate (CMAS)-forming environment.
16. A method for manufacturing the article of claim 1 by applying the layer to the substrate, the method comprising:
applying a combination of:
at least one of hafnium oxide (HfO 2 ) and ytterbium oxide (Yb 2 O 3 );
silicon carbide (SiC); and
barium magnesium aluminosilicate (BMAS); and
heating to react the at least one of hafnium oxide (HfO 2 ) and ytterbium oxide (Yb 2 O 3 ) with the silicon carbide (SiC) to form the least one of hafnium silicate (HfSiO 4 ) and ytterbium disilicate (Yb 2 Si 2 O 7 ).
17. The method of claim 16 wherein:
the applying is of one or more slurries.
18. The method of claim 17 wherein:
a weight content of the BMAS relative to total combined HfO 2 , Yb 2 O 3 , SiC, and BMAS in the one or more slurries is 0.8% to 10.0%.
19. The method of claim 17 wherein:
the applying is via ultrasonic spray.
20. The method of claim 16 wherein:
the heating is in an oxidizing environment; and
the heating is to a peak temperature of at least 1450° C.