IP Library Granted Patent US 11,148,980
Granted Patent B2
US 11,148,980 · App. 16/515,488 · Granted Oct 19, 2021

Protective coating for ceramic matrix composites

Inventor: Imelda P. Smyth (North Palm Beach, FL)
Assignee: Raytheon Technologies Corporation
C04B41/85C04B35/565C04B41/4503C04B41/4543C04B41/5024C04B41/5042C04B41/5059C04B2237/348C04B2237/365C04B2237/704
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Quick Facts
Patent No.
US 11,148,980
App. No.
16/515,488
Granted
Oct 19, 2021
Kind
B2
Abstract

An article has a substrate and a layer atop the substrate. The layer has: a matrix comprising at least one of hafnium silicate (HfSiO 4 ) and ytterbium disilicate (Yb 2 Si 2 O 7 ); and barium magnesium alumino silicate (BMAS).

Claims (47)

1. An article comprising:

a substrate; and

a layer atop the substrate comprising:

a matrix comprising at least one of hafnium silicate (HfSiO 4 ) and ytterbium disilicate (Yb 2 Si 2 O 7 ); and

barium magnesium alumino silicate (BMAS), the layer having a thickness of 0.05 mm to 0.50 mm and a BMAS concentration of 0.8% to 10.0% by weight.

2. The article of claim 1 wherein:

the substrate comprises a ceramic matrix composite.

3. The article of claim 2 wherein:

the ceramic matrix composite is a SiC/SiC ceramic matrix composite.

4. The article of claim 1 wherein:

the article is a blade outer airseal and the layer is along an inner diameter (ID) surface of the blade outer airseal.

5. The article of claim 1 wherein:

the layer is directly atop the substrate.

6. The article of claim 1 wherein:

the layer is an outermost layer.

7. The article of claim 1 wherein:

the layer is an intermediate layer between the substrate and a ceramic layer.

8. The article of claim 1 wherein:

the layer adheres an object in a hole in the substrate.

9. The article of claim 1 wherein:

the layer covers an area of at least 4.0 cm 2 .

10. The article of claim 1 wherein:

the layer adheres an object to the substrate.

11. The article of claim 10 wherein:

the object is a thermocouple.

12. The article of claim 1 wherein:

the layer comprises said hafnium silicate (HfSiO 4 ).

13. A gas turbine engine including the article of claim 1 .

14. The gas turbine engine of claim 13 wherein:

the article is a blade outer air seal.

15. A method for using the article of claim 1 , the method comprising:

exposing the article to a calcium magnesium aluminosilicate (CMAS)-forming environment.

16. A method for manufacturing the article of claim 1 by applying the layer to the substrate, the method comprising:

applying a combination of:

at least one of hafnium oxide (HfO 2 ) and ytterbium oxide (Yb 2 O 3 );

silicon carbide (SiC); and

barium magnesium aluminosilicate (BMAS); and

heating to react the at least one of hafnium oxide (HfO 2 ) and ytterbium oxide (Yb 2 O 3 ) with the silicon carbide (SiC) to form the least one of hafnium silicate (HfSiO 4 ) and ytterbium disilicate (Yb 2 Si 2 O 7 ).

17. The method of claim 16 wherein:

the applying is of one or more slurries.

18. The method of claim 17 wherein:

a weight content of the BMAS relative to total combined HfO 2 , Yb 2 O 3 , SiC, and BMAS in the one or more slurries is 0.8% to 10.0%.

19. The method of claim 17 wherein:

the applying is via ultrasonic spray.

20. The method of claim 16 wherein:

the heating is in an oxidizing environment; and

the heating is to a peak temperature of at least 1450° C.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2019
From: SMYTH, IMELDA P.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 049791/0946 →
Continuity (2)
Provisional Application 62764906 · Aug 16, 2018
Related Publication 20200055789A1 · Feb 20, 2020