IP Library › Granted Patent US 10,950,681
Granted Patent B2
US 10,950,681 · App. 16/580,042 · Granted Mar 16, 2021

Display apparatus and method of manufacturing the same

Inventors: Dong Hyun Son (Seoul, KR); Sung Hoon Moon (Cheonan-si, KR); Sung Jun Kim (Hwaseong-si, KR); Kohei Ebisuno (Hwaseong-si, KR); Deok Hoi Kim (Seongnam-si, KR); Sanghoon Oh (Gangwon-do, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H01L27/3276H01L27/323H01L27/3258H01L51/0097H01L51/5253H01L51/56H01L2227/323H01L2251/5338
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Quick Facts
Patent No.
US 10,950,681
App. No.
16/580,042
Granted
Mar 16, 2021
Kind
B2
Abstract

A display apparatus includes a base substrate including a display area in which an image is displayed and a peripheral area adjacent to the display area, a source/drain pattern on the base substrate, the source/drain pattern including a connecting electrode in a pad portion of the peripheral area and a electrode of a thin film transistor in the display area, a planarization insulation layer on the base substrate, the planarization insulation layer contacting a side surface of the connecting electrode and a side surface of the electrode of the thin film transistor, and exposing a top surface of the connecting electrode, a connecting member contacting the connecting electrode, and a driving member including a driving circuit, the driving member being connected to the connecting member.

Claims (75)

1. A display apparatus, comprising:

a base substrate including a display area in which an image is displayed and a peripheral area adjacent to the display area;

a source/drain pattern on the base substrate, the source/drain pattern including a connecting electrode in a pad portion of the peripheral area and an electrode of a thin film transistor in the display area;

a planarization insulation layer on the base substrate, the planarization insulation layer contacting a side surface of the connecting electrode and a side surface of the electrode of the thin film transistor, and exposing an entire top surface of the connecting electrode;

a connecting member contacting the connecting electrode; and

a driving member including a driving circuit, the driving member being connected to the connecting member.

2. The display apparatus as claimed in claim 1 , wherein:

the connecting electrode includes a first layer pattern, and a second layer pattern on the first layer pattern,

a constituent material of the first layer pattern and a constituent material of the second layer pattern are different from each other, and

a top surface of the second layer pattern contacts the connecting member.

3. The display apparatus as claimed in claim 1 , wherein the top surface of the connecting electrode has a smaller planar area than a bottom surface of the connecting electrode so that the connecting electrode has a constant tapered cross-section.

4. The display apparatus as claimed in claim 1 , further comprising:

a via insulation layer on the planarization insulation layer;

a light emitting structure on the via insulation layer, the light emitting structure being electrically connected to the thin film transistor;

a thin film encapsulation layer on the light emitting structure; and

a touch structure directly on the thin film encapsulation layer.

5. The display apparatus as claimed in claim 1 , further comprising:

a stop layer pattern between the planarization insulation layer and the base substrate and between the planarization insulation layer and a side surface of the source/drain pattern, the stop layer pattern including different materials from the planarization insulation layer.

6. The display apparatus as claimed in claim 5 , wherein the stop layer pattern includes silicon oxide (SiOx) or silicon nitride (SiNx).

7. The display apparatus as claimed in claim 5 , wherein the stop layer pattern includes an organic insulation material.

8. The display apparatus as claimed in claim 1 , wherein:

the source/drain pattern is received in a recess on a top surface of the planarization insulation layer, and

the side surface and a bottom surface of the connecting electrode contact the planarization insulation layer.

9. The display apparatus as claimed in claim 1 , wherein the top surface of the connecting electrode is even with a top surface of the planarization insulation layer.

10. The display apparatus as claimed in claim 1 , wherein both the top surface of the connecting electrode and a top surface of the electrode of the thin film transistor are even with a top surface of the planarization insulation layer.

11. A display apparatus, comprising:

a base substrate including a display area in which an image is displayed and a peripheral area adjacent to the display area;

a source/drain pattern on the base substrate, the source/drain pattern including a connecting electrode in a pad portion of the peripheral area and an electrode of a thin film transistor in the display area;

a planarization insulation layer on the base substrate, the planarization insulation layer contacting a side surface of the connecting electrode and a side surface of the electrode of the thin film transistor, and exposing a top surface of the connecting electrode;

a via insulation layer on the planarization insulation layer;

a first electrode on the via insulation layer, the first electrode being electrically connected to the thin film transistor, wherein the first electrode includes silver (Ag);

a connecting member contacting the connecting electrode; and

a driving member including a driving circuit, the driving member being connected to the connecting member.

12. The display apparatus as claimed in claim 11 , wherein:

the connecting electrode includes a first layer pattern, and a second layer pattern on the first layer pattern,

a constituent material of the first layer pattern and a constituent material of the second layer pattern are different from each other, and

a top surface of the second layer pattern contacts the connecting member.

13. The display apparatus as claimed in claim 11 , wherein:

the connecting electrode includes a first layer pattern, and a second layer pattern on the first layer pattern, the second layer pattern including titanium (Ti), and

a constituent material of the first layer pattern is different from titanium.

14. The display apparatus as claimed in claim 11 , wherein:

the connecting electrode includes a first layer pattern that includes aluminum (Al), and a second layer pattern on the first layer pattern, and

a constituent material of the second layer pattern is different from aluminum.

15. The display apparatus as claimed in claim 11 , wherein the connecting electrode includes a first layer pattern that includes aluminum (Al), and a second layer pattern on the first layer pattern, the second layer pattern including titanium (Ti).

16. A method of manufacturing a display apparatus, the method comprising:

forming a source/drain pattern on a base substrate that includes a display area in which an image is to be displayed and a peripheral area adjacent to the display area, the source/drain pattern including a connecting electrode in a pad portion of the peripheral area and an electrode of a thin film transistor disposed in the display area;

forming a preliminary insulation layer on the base substrate on which the source/drain pattern is formed;

forming a planarization insulation layer that exposes an entire top surface of the connecting electrode by removing a portion of the preliminary insulation layer; and

connecting the connecting electrode and a driving member that includes a driving circuit, using a connecting member between the connecting electrode and the driving member.

17. The method as claimed in claim 16 , wherein forming the source/drain pattern includes:

sequentially forming a first layer and a second layer, the second layer being made of a material different from the first layer; and

forming the source/drain pattern by etching the second layer and the first layer.

18. The method as claimed in claim 17 , further comprising:

forming a via insulation layer on the planarization insulation layer; and

forming a first electrode including silver (Ag) on the via insulation layer.

19. The method as claimed in claim 16 , wherein forming the planarization insulation layer includes removing a portion of the preliminary insulation layer located on the connecting electrode through a chemical mechanical planarization (CMP) process to expose the top surface of the connecting electrode.

20. The method as claimed in claim 16 , further comprising forming a stop layer on the source/drain pattern before forming the preliminary insulation layer, wherein forming the planarization insulation layer includes:

removing a portion of the preliminary insulation layer located on the connecting electrode through a chemical mechanical planarization (CMP) process to expose the stop layer; and

removing a portion of the stop layer to expose the top surface of the connecting electrode, wherein

the stop layer includes a material having a lower CMP selectivity than the planarization insulation layer for the CMP process for the planarization insulation layer.

21. The method as claimed in claim 20 , wherein the stop layer includes silicon oxide (SiOx) or silicon nitride (SiNx).

22. The method as claimed in claim 20 , wherein the stop layer includes an organic insulation material.

23. The method as claimed in claim 16 , further comprising:

forming a via insulation layer on the planarization layer;

forming a light emitting structure on the via insulation layer;

forming a thin film encapsulation layer on the light emitting structure; and

directly forming a touch structure on the thin film encapsulation layer.

24. The method as claimed in claim 16 , further comprising forming a lower insulation layer on the base substrate before forming the source/drain pattern, wherein

the lower insulation layer and the preliminary insulation layer formed on the base substrate on which the source/drain pattern is formed are formed of a same material.

25. The method as claimed in claim 16 , further comprising:

forming a via insulation layer on the planarization insulation layer;

forming a light emitting structure on the via insulation layer;

forming a thin film encapsulation layer on the light emitting structure; and

forming a touch structure directly on the thin film encapsulation layer.

26. The method as claimed in claim 16 , wherein the connecting member includes a conductive adhesive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2019
From: SON, DONG HYUN; MOON, SUNG HOON; KIM, SUNG JUN; EBISUNO, KOHEI; KIM, DEOK HOI; OH, SANGHOON
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 050469/0563 →
Priority Claims (1)
KR 10-2018-0116876 · Oct 1, 2018 · national
Continuity (1)
Related Publication 20200105858A1 · Apr 2, 2020
Cited By (1)
US 12,310,198