IP Library › Granted Patent US 11,107,672
Granted Patent B2
US 11,107,672 · App. 16/580,904 · Granted Aug 31, 2021

Method of manufacturing semiconductor device and method of cleaning substrate

Inventor: Chung-Chieh Lee (Taipei, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L21/02057C11D1/008C11D3/162C11D3/222C11D3/3757C11D11/0047H01L21/67051H01L31/0392H01L31/1836H01L31/202H01L21/0206H01L21/02065H01L21/02068H01L21/02074H01L21/266H01L21/3065H01L21/30625H01L21/31053H01L21/31058H01L21/31116H01L21/31138H01L21/3212H01L21/32136
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Quick Facts
Patent No.
US 11,107,672
App. No.
16/580,904
Granted
Aug 31, 2021
Kind
B2
Abstract

In a method of cleaning a substrate, a solution including a size-modification material is applied on a substrate, on which particles to be removed are disposed. Size-modified particles having larger size than the particles are generated, from the particles and the size-modification material. The size-modified particles are removed from the substrate.

Claims (38)

1. A method of cleaning a substrate, comprising:

applying a solution including a size-modification material on a substrate from a nozzle, while the substrate being rotated, on which particles to be removed are disposed;

generating, on the substrate, size-modified particles having a larger size than the particles to be removed, from the particles disposed on the substrate and the size-modification material; and

removing the size-modified particles from the substrate,

wherein the size-modification material includes a silane coupling agent.

2. The method of claim 1 , wherein the removing the size-modified particles from the substrate includes applying an organic solvent while the substrate being rotated.

3. The method of claim 1 , wherein the removing the size-modified particles from the substrate includes applying an aqueous solution including NH 4 OH and H 2 O 2 while the substrate being rotated.

4. The method of claim 1 , wherein:

an average particle size of the particles to be removed before size modification ranges from 0.1 nm to 40 nm, and

an average size of the size-modified particles ranges from 50 nm to 1000 μm.

5. The method of claim 1 , wherein the silane coupling agent has a general formula SiX(OR) 3-n , where X is functional group coupled to Si and R is an alkoxy group.

6. The method of claim 5 , wherein X is one selected from the group consisting of vinyl, epoxy, methacryloxy, acryloxy, amino and mercapto.

7. The method of claim 5 , wherein the alkoxy group is one selected from the group consisting of methoxy, ethoxy, dialkoxy and trialkoxy.

8. The method of claim 5 , wherein the functional group X is directly bonded to Si.

9. The method of claim 5 , wherein the functional group X is connected by an alkyl chain having a carbon number less than 18.

10. The method of claim 9 , wherein the alkyl chain has a straight chain.

11. A method of cleaning a substrate, the method comprising:

performing plasma processing on one or more layers disposed over the substrate;

dispensing a solution including a size-modification material over the substrate, on which particles caused by the plasma processing are disposed, from a nozzle while the substrate being rotated, the size-modification material includes a polymerizable material;

generating, on the substrate, size-modified particles having a larger size than the particles caused by the plasma processing, from the particles caused by the plasma processing disposed on the substrate and the size-modification material via a polymerization process; and

removing the size-modified particles from the substrate.

12. The method of claim 11 , wherein the plasma processing includes one selected from the group consisting of plasma dry etching, plasma resist aching and plasma film deposition.

13. The method of claim 11 , wherein the polymerization process is performed by applying heat.

14. The method of claim 11 , wherein the polymerization process is performed by applying ultra violet light.

15. The method of claim 11 , wherein the polymerizable material is an acrylic monomer selected from the group consisting of an acrylamide, a methacrylamide, an acrylate, an acrylonitrile, a bisphenol acrylic, a carbohydrate monomer, a fluorinated acrylic, a maleimide and a methacrylate.

16. The method of claim 11 , wherein the substrate is a rectangular glass substrate.

17. A method of cleaning a substrate, the method comprising:

performing plasma processing on one or more layers disposed over the substrate;

dispensing a solution including a size-modification material over the substrate, on which particles caused by the plasma processing are disposed, from a nozzle while the substrate being rotated, the size-modification material includes a polymer;

generating, on the substrate, size-modified particles having a larger size than the particles caused by the plasma processing, from the particles caused by the plasma processing disposed on the substrate and the size-modification material; and

removing the size-modified particles from the substrate,

wherein the polymer includes at least one of:

cellulose,

a polymeric surfactant represented by:

a poly acrylic acid having a weight-average molecular weight ranging from 1,000 to 4,000,000.

18. The method of claim 17 , wherein the size-modified particles are removed from the substrate, by applying an organic solvent or an aqueous solution including NH 4 OH and H 2 O 2 , while the substrate being rotated.

19. The method of claim 17 , wherein a size of the particles is in a range from 0.1 nm to 40 nm.

20. The method of claim 17 , wherein a size of the size-modified particles is in a range from 200 nm to 200 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2019
From: LEE, CHUNG-CHIEH
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 050565/0538 →
Continuity (3)
Continuation 15907663 · Feb 28, 2018
Provisional Application 62590181 · Nov 22, 2017
Related Publication 20200020522A1 · Jan 16, 2020
Cited By (1)
US 12,648,391