IP Library Granted Patent US 11,260,344
Granted Patent B2
US 11,260,344 · App. 16/592,579 · Granted Mar 1, 2022

Molten hydroxide membrane for separation of acid gases from emissions

Inventors: Marcus Worsley (Hayward, CA); Patrick Campbell (Oakland, CA); Sangil Kim (Chicago, IL); Matthew Merrill (Dublin, CA)
Assignee: Lawrence Livermore National Security, LLC
B01D53/228B01D53/40B01D53/508B01D53/565B01D53/62B01D53/82B01D61/38B01D69/10B01D69/12B01D71/02B01D69/02B01D71/022B01D71/024B01D2053/221B01D2251/306B01D2251/604B01D2257/302B01D2257/404B01D2257/50B01D2257/504B01D2258/0283B01D2311/13B01D2325/02B01D2325/04B01D2325/26Y02C20/40
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Quick Facts
Patent No.
US 11,260,344
App. No.
16/592,579
Granted
Mar 1, 2022
Kind
B2
Abstract

In one embodiment, a separation membrane includes: a porous support structure, wherein the porous support structure comprises a system of continuous pores connecting an inlet of the separation membrane to an outlet of the separation membrane; and at least one alkali metal hydroxide disposed within pores of the porous support structure. Other aspects and embodiments of the disclosed inventive concepts will become apparent from the detailed description, which, when taken in conjunction with the drawings, illustrate by way of example the principles of the invention.

Claims (27)

1. A separation membrane, comprising:

a porous support structure, wherein the porous support structure comprises a system of continuous pores connecting an inlet of the separation membrane to an outlet of the separation membrane; and

at least one alkali metal hydroxide disposed within pores of the porous support structure; and

wherein at least some of the at least one alkali metal hydroxide disposed within the pores of the porous support structure is present in a liquid phase.

2. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide is selected from a group consisting of lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, and cesium hydroxide.

3. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a mixture of at least two alkali metal hydroxides selected from a group consisting of: lithium hydroxide, sodium hydroxide and potassium hydroxide.

4. The separation membrane as recited in claim 1 , wherein the porous support structure comprises a material selected from a group consisting of: inconel 600, grade 316 stainless steel, grade 304 stainless steel, yttrium doped zirconium oxide, cerium oxide, aluminum oxide, calcium carbonate and silicon carbide.

5. The separation membrane as recited in claim 1 , wherein the porous support structure is characterized by a thickness of at least 0.01 cm.

6. The separation membrane as recited in claim 1 , wherein pores of the porous support structure are characterized by a diameter in a range from about 10 nm to about 1 millimeter.

7. The separation membrane as recited in claim 1 , comprising a porous conductive coating coupled to opposite ends of the separation membrane.

8. The separation membrane as recited in claim 7 , wherein the porous conductive coating comprises activated carbon and/or a graphitic material.

9. The separation membrane as recited in claim 1 , wherein the porous support structure is characterized by a cross-sectional area of at least 1 cm 2 and a thickness of at least 0.01 cm.

10. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a ternary mixture of hydroxides present in a ratio in a range from 4KOH:4NaOH:1LiOH to 1KOH:1NaOH:4LiOH.

11. The separation membrane as recited in claim 1 , wherein the porous support structure comprises an aerogel.

12. The separation membrane as recited in claim 11 , wherein the aerogel comprises at least one material selected from the group consisting of: inconel 600, grade 316 stainless steel, yttrium doped zirconium oxide, cerium oxide, aluminum oxide, calcium carbonate, silicon carbide, and combinations thereof.

13. A separation membrane, comprising:

a porous support structure, wherein the porous support structure comprises a system of continuous pores connecting an inlet of the separation membrane to an outlet of the separation membrane; and

at least one alkali metal hydroxide disposed within pores of the porous support structure; and

wherein the at least one alkali metal hydroxide is present in a molten phase.

14. The separation membrane as recited in claim 1 , wherein the porous support structure is characterized by at least one gradient in pore size along an axis of the porous support structure.

15. The separation membrane as recited in claim 14 , wherein the at least one gradient in pore size is characterized by either:

a first profile in which larger of the pores are located near a first end of the porous support structure and smaller of the pores are located near a second end of the porous support structure, wherein the first end and the second end of the porous support structure are positioned opposite one another; or

a second profile in which larger of the pores are located near the first end and the second end of the porous support structure and smaller of the pores are located a central region between the first end and the second end of the porous support structure.

16. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a eutectic mixture of alkali metal hydroxides.

17. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises an equimolar mixture of potassium hydroxide, sodium hydroxide, and lithium hydroxide.

18. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a ternary mixture of potassium hydroxide, sodium hydroxide, and lithium hydroxide.

19. The separation membrane as recited in claim 18 , wherein the potassium hydroxide and the sodium hydroxide are each present in an amount less than the lithium hydroxide.

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 1, 2021
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S DEPARTMENT OF ENERGY
Reel/Frame 055810/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2020
From: WORSLEY, MARCUS; CAMPBELL, PATRICK; KIM, SANGIL; MERRILL, MATTHEW
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 051663/0763 →
Continuity (2)
Continuation 15159681 · May 19, 2016
Related Publication 20200030741A1 · Jan 30, 2020