IP Library Granted Patent US 11,459,670
Granted Patent B2
US 11,459,670 · App. 16/638,877 · Granted Oct 4, 2022

Silicon carbide epitaxial wafer

Inventors: Tsutomu Hori (Osaka, JP); Takaya Miyase (Osaka, JP); Tsubasa Honke (Osaka, JP); Hirofumi Yamamoto (Osaka, JP); Kyoko Okita (Osaka, JP)
Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
C30B29/36C30B25/20C30B29/68H01L29/1608
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Quick Facts
Patent No.
US 11,459,670
App. No.
16/638,877
Granted
Oct 4, 2022
Kind
B2
Abstract

A silicon carbide epitaxial wafer includes a single crystal silicon carbide substrate of 4H polytype having a major surface thereof inclined at an angle θ to a {0001} plane toward a <11-20> direction, and a silicon carbide epitaxial layer of a thickness t formed on the major surface, wherein a diameter of the single crystal silicon carbide substrate is greater than or equal to 150 mm, wherein the angle θ exceeds 0°, and is less than or equal to 6°, wherein one or more pairs of a screw dislocation pit and a diagonal line defect situated at a distance of t/tanθ from the pit are present in a surface of the silicon carbide epitaxial layer, and wherein a density of the pairs of a pit and a diagonal line defect is less than or equal to 2 pairs/cm2.

Claims (24)

1. A silicon carbide epitaxial wafer, comprising:

a single crystal silicon carbide substrate of 4H polytype having a major surface thereof inclined at an angle θ to a {0001} plane toward a <11-20>direction,

a silicon carbide epitaxial layer of a thickness t formed on the major surface,

wherein a diameter of the single crystal silicon carbide substrate is greater than or equal to 150 mm,

wherein the angle θ exceeds 0°, and is less than or equal to 6°,

wherein one or more pairs of a screw dislocation pit and a diagonal an oblique line defect situated at a distance of t/tanθ from the pit are present in a surface of the silicon carbide epitaxial layer, and

wherein a density of the pairs of a pit and a diagonal line defect is less than or equal to 2 pairs/cm 2 .

2. The silicon carbide epitaxial wafer as claimed in claim 1 , wherein a line width of the diagonal line defect is greater than or equal to 1 μm and less than or equal to 5μm.

3. The silicon carbide epitaxial wafer as claimed in claim 1 , wherein the diagonal line defect is situated on a side of the pit that forms a pair with the diagonal line defect, the side being in a direction in which the surface of the silicon carbide epitaxial layer and the {0001} plane of the silicon carbide epitaxial layer come closer to each other.

4. The silicon carbide epitaxial wafer as claimed in claim 2 , wherein the diagonal line defect is situated on a side of the pit that forms a pair with the diagonal line defect, the side being in a direction in which the surface of the silicon carbide epitaxial layer and the {0001} plane of the silicon carbide epitaxial layer come closer to each other.

5. The silicon carbide epitaxial wafer as claimed in claim 1 , wherein the density of the pairs of a pit and a diagonal line defect relative to a density of screw dislocations in the single crystal silicon carbide substrate is less than or equal to 0.11%.

6. A silicon carbide epitaxial wafer, comprising:

a single crystal silicon carbide substrate of 4H polytype having a major surface thereof inclined at an angle θ to a {0001} plane toward a <11-20>direction, and

a silicon carbide epitaxial layer of a thickness t formed on the major surface,

wherein a diameter of the single crystal silicon carbide substrate is greater than or equal to 150 mm,

wherein the angle θ exceeds 0°, and is less than or equal to 6°,

wherein one or more pairs of a screw dislocation pit and a diagonal an oblique line defect situated at a distance of t/tan θ from the pit are present in a surface of the silicon carbide epitaxial layer,

wherein a density of the pairs of a pit and a diagonal an oblique line defect is less than or equal to 2 pairs/cm 2 ,

wherein a line width of the diagonal oblique line defect is greater than or equal to 1 μm and less than or equal to 5 μm,

wherein the diagonal line defect is situated on a side of the pit that forms a pair with the diagonal line defect, the side being in a direction in which the surface of the silicon carbide epitaxial layer and the {0001} plane of the silicon carbide epitaxial layer come closer to each other, and

wherein the density of the pairs of a pit and a diagonal line defect relative to a density of screw dislocations in the single crystal silicon carbide substrate is less than or equal to 0.11%.

7. The silicon carbide epitaxial wafer as claimed in claim 2 , wherein the density of the pairs of a pit and a diagonal line defect relative to a density of screw dislocations in the single crystal silicon carbide substrate is less than or equal to 0.11%.

8. The silicon carbide epitaxial wafer as claimed in claim 3 , wherein the density of the pairs of a pit and a diagonal line defect relative to a density of screw dislocations in the single crystal silicon carbide substrate is less than or equal to 0.11%.

9. The silicon carbide epitaxial wafer as claimed in claim 4 , wherein the density of the pairs of a pit and a diagonal line defect relative to a density of screw dislocations in the single crystal silicon carbide substrate is less than or equal to 0.11%.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Jul 1, 2026
From: SUMITOMO ELECTRIC INDUSTRIES, LTD.
To: MITSUMI ELECTRIC CO., LTD.
Reel/Frame 075871/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2020
From: HORI, TSUTOMU; MIYASE, TAKAYA; HONKE, TSUBASA; YAMAMOTO, HIROFUMI; OKITA, KYOKO
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.
Reel/Frame 051810/0716 →
Priority Claims (2)
WO PCT/JP2017/031668 · Sep 1, 2017 · international
WO PCT/JP2017/047289 · Dec 28, 2017 · international
Continuity (1)
Related Publication 20200362470A1 · Nov 19, 2020