IP Library Granted Patent US 11,515,526
Granted Patent B2
US 11,515,526 · App. 16/641,843 · Granted Nov 29, 2022

Method for manufacturing negative electrode and negative electrode obtained therefrom

Inventors: Oh-Byong Chae (Daejeon, KR); Sang-Wook Woo (Daejeon, KR); Je-Young Kim (Daejeon, KR)
Assignee: LG ENERGY SOLUTION, LTD.
H01M4/366H01M4/043H01M4/0416H01M4/0471H01M4/133H01M4/134H01M4/364H01M4/621H01M4/661H01M10/0525H01M2004/021H01M2004/027
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Quick Facts
Patent No.
US 11,515,526
App. No.
16/641,843
Granted
Nov 29, 2022
Kind
B2
Abstract

A method for manufacturing a lithium secondary battery, including the steps: (S1) forming a preliminary negative electrode by coating a negative electrode slurry including a negative electrode active material, conductive material, binder and a solvent onto at least one surface of a current collector, followed by drying and pressing the negative electrode slurry coated current collector, to form a negative electrode active material layer surface on the current collector; (S2) coating lithium metal foil onto the negative electrode active material layer surface of the preliminary negative electrode in the shape of a pattern in which pattern units are arranged; (S3) cutting the preliminary negative electrode on which the lithium metal foil is pattern-coated to obtain negative electrode units; (S4) impregnating the negative electrode units with an electrolyte to obtain a pre-lithiated negative electrode; and (S5) assembling the negative electrode obtained from step (S4) with a positive electrode and a separator.

Claims (15)

1. A method for manufacturing a lithium secondary battery, comprising the steps of:

(S1) forming a preliminary negative electrode by coating a negative electrode slurry comprising a negative electrode active material, conductive material, binder and a solvent onto at least one surface of a current collector, followed by drying and pressing the negative electrode slurry coated current collector, to form a negative electrode active material layer surface on the current collector;

(S2) coating lithium metal foil onto the negative electrode active material layer surface of the preliminary negative electrode in a shape of a pattern in which pattern units are arranged;

(S3) cutting the preliminary negative electrode on which the lithium metal foil is pattern-coated to obtain negative electrode units;

(S4) impregnating the negative electrode units with an electrolyte to obtain a pre-lithiated negative electrode; and

(S5) assembling the negative electrode obtained from step (S4) with a positive electrode and a separator,

wherein step (S3) is carried out by cutting the preliminary negative electrode where each pattern unit is positioned at a central portion of each negative electrode unit and occupies an area equal to or larger than 12% and equal to or smaller than 24% of the negative electrode unit surface, and

wherein a circumference of the pattern unit is spaced apart from a circumference of the negative electrode unit by a predetermined width, and the circumferences do not overlap with each other and do not meet each other.

2. The method for manufacturing the lithium secondary battery according to claim 1 , wherein a ratio of a width of the lithium metal foil pattern unit to a width of a non-coated portion having no lithium metal foil pattern is 99:1 to 10:90, in the negative electrode unit.

3. The method for manufacturing the lithium secondary battery according to claim 1 , wherein a ratio of a length of the lithium metal foil pattern unit to a length of a non-coated portion having no lithium metal foil pattern is 99:1 to 10:90, in the negative electrode unit.

4. The method for manufacturing the lithium secondary battery according to claim 1 , wherein the pattern coating in step (S2) is carried out at a temperature of 10° C. to 200° C. under a linear pressure condition of 0.2 kN/cm to 30 kN/cm.

5. The method for manufacturing the lithium secondary battery according to claim 1 , wherein the impregnation with electrolyte is carried out for 2 hours to 48 hours in step (S4).

6. The method for manufacturing the lithium secondary battery according to claim 1 , wherein after impregnating with an electrolyte in step (S4) and before step (S5), washing and drying the pre-lithiated negative electrode is carried out.

7. The method for manufacturing the lithium secondary battery according to claim 1 , wherein the electrolyte comprises a lithium salt and an organic solvent.

8. The method for manufacturing the lithium secondary battery according to claim 1 , wherein the negative electrode active material layer comprises, as an active material, one or more selected from the group consisting of a Si-based material, Sn-based material, and carbonaceous material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2020
From: CHAE, OH-BYONG; WOO, SANG-WOOK; KIM, JE-YOUNG
To: LG CHEM, LTD.
Reel/Frame 051982/0429 →
Priority Claims (1)
KR 10-2018-0032219 · Mar 20, 2018 · national
Continuity (1)
Related Publication 20210159491A1 · May 27, 2021
Cited By (1)
US 12,266,798