IP Library Granted Patent US 11,513,442
Granted Patent B2
US 11,513,442 · App. 16/644,206 · Granted Nov 29, 2022

Method of determining control parameters of a device manufacturing process

Inventors: Wim Tjibbo Tel (Helmond, NL); Mark John Maslow (Eindhoven, NL); Koenraad Van Ingen Schenau (Veldhoven, NL); Patrick Warnaar (Tilburg, NL); Abraham Slachter (Waalre, NL); Roy Anunciado (Eindhoven, NL); Simon Hendrik Celine Van Gorp (Oud-Turnhout, BE); Frank Staals (Eindhoven, NL); Marinus Jochemsen (Veldhoven, NL)
Assignee: ASML Netherlands B.V.
G03F7/70625G06F30/20G06T7/0004H01L22/20G03F1/00G06F2119/18G21K5/00H01L21/00
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Quick Facts
Patent No.
US 11,513,442
App. No.
16/644,206
Granted
Nov 29, 2022
Kind
B2
Abstract

A method for determining a metric of a feature on a substrate obtained by a semiconductor manufacturing process involving a lithographic process, the method including: obtaining an image of at least part of the substrate, wherein the image includes at least the feature; determining a contour of the feature from the image; determining a plurality of segments of the contour; determining respective weights for each of the plurality of segments; determining, for each of the segments, an image-related metric; and determining the metric of the feature in dependence on the weights and the calculated image-related metric of each of the segments.

Claims (37)

1. A method for determining a feature metric of a feature on a substrate obtained by a semiconductor manufacturing process comprising a lithographic process, the method comprising:

obtaining a contour of the feature from an image of at least part of the substrate, wherein the image comprises at least the feature;

determining a plurality of segments of the contour;

determining respective weights for each of the plurality of segments;

determining, for each of the segments, an image-related metric; and

determining, by a hardware computer system, the feature metric of the feature in dependence on the weights and the determined image-related metric of each of the segments.

2. The method of claim 1 , wherein the feature metric and/or image-related metric comprise an edge placement error (EPE).

3. The method of claim 2 , further comprising determining one or more control parameters of the lithographic process and/or one or more further processes, in dependence on the edge placement error.

4. The method of claim 3 , further comprising configuring a lithographic apparatus used in the lithographic process in dependence on the determined one or more control parameters.

5. The method of claim 3 , further comprising controlling an etching apparatus used in the one or more further processes in dependence on the determined one or more control parameters.

6. The method of claim 3 , wherein the one or more control parameters are determined in dependence on the sensitivity of each of the segments.

7. The method of claim 3 , wherein a plurality of control parameters is determined and at least two of the control parameters are co-determined.

8. The method of claim 7 , wherein the co-determination of at least two of the control parameters is dependent on:

the combined effect of the at least two control parameters; and/or

the interdependence of the at the least two control parameters.

9. The method of claim 7 , wherein the co-determined control parameters are determined in dependence on CD variation on a small spatial scale or both CD variation on a small spatial scale and CD variation on a large spatial scale.

10. The method of claim 1 , wherein the image-related metric is determined in dependence on a comparison of the segment of the contour and a target contour.

11. The method of claim 1 , wherein the weight of each segment is dependent on a tolerance value of the image-related metric of the segment.

12. A method comprising:

obtaining a plurality of images of the substrate; and

determining a metric of one or more features in each image in accordance with the method of claim 1 .

13. The method according to claim 12 , wherein the image-related metric includes one or more selected from: a size of block patterns in the images, a difference in sizes of block patterns in the images, a difference in pitches in gratings in the images, an overall shift of a block layer with respect to a grating layer, and/or a shift between two Litho-Etch-Litho-Etch (LELE) layers.

14. The method according to claim 12 , wherein the image-related metric is determined by mapping each image out of the plurality of images to a corresponding reference image.

15. The method according to claim 12 , wherein determining the image-related metric comprises:

determining a contour shape of a structure comprised by a feature within an image out of the plurality of images; and

comparing the determined contour shape with one or more reference contour shapes; and

generating a model of the comparison result.

16. The method according to claim 15 , wherein the reference contour shape is an intended contour shape or an actual contour shape.

17. The method according to claim 15 , wherein the reference contour shape is an actual contour shape of the same structure in another image out of the plurality of images.

18. The method according to claim 15 , wherein the model comprises one or more parameters that represent one or more selected from a translation, magnification and/or rotation difference between the determined contour shape and the one or more reference contour shapes.

19. A non-transitory computer-readable medium comprising instructions therein, the instructions, when executed by a computer system, configured to cause the computer system to at least:

obtain a contour of a feature on a substrate obtained by a semiconductor manufacturing process comprising a lithographic process, from an image of at least part of the substrate, wherein the image comprises at least the feature;

determine a plurality of segments of the contour;

determine respective weights for each of the plurality of segments;

determine, for each of the segments, an image-related metric; and

determine a feature metric of the feature in dependence on the weights and the determined image-related metric of each of the segments.

20. A system for manufacturing devices on a substrate, wherein the system is configured to perform the method of claim 1 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2020
From: TEL, WIM TJIBBO; MASLOW, MARK JOHN; VAN INGEN SCHENAU, KOENRAAD; WARNAAR, PATRICK; SLACHTER, ABRAHAM
To: ASML NETHERLANDS B.V.
Reel/Frame 052009/0146 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2020
From: TEL, WIM TJIBBO; MASLOW, MARK JOHN; VAN INGEN SCHENAU, KOENRAAD; WARNAAR, PATRICK; SLACHTER, ABRAHAM; ANUNCIADO, ROY
To: ASML NETHERLANDS B.V.
Reel/Frame 052009/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2020
From: TEL, WIM TJIBBO; MASLOW, MARK JOHN; SLACHTER, ABRAHAM; VAN INGEN SCHENAU, KOENRAAD; ANUNCIADO, ROY; VAN GORP, SIMON HENDRIK CELINE; WARNAAR, PATRICK; STAALS, FRANK; JOCHEMSEN, MARINUS
To: ASML NETHERLANDS B.V.
Reel/Frame 052009/0183 →
Priority Claims (3)
EP 17193430 · Sep 27, 2017 · regional
EP 17200255 · Nov 7, 2017 · regional
EP 18155070 · Feb 5, 2018 · regional
Continuity (1)
Related Publication 20210149312A1 · May 20, 2021
Cited By (1)
US 12,197,136