IP Library Granted Patent US 10,780,325
Granted Patent B2
US 10,780,325 · App. 16/666,283 · Granted Sep 22, 2020

Golf club face insert

Inventors: Craig E. Abbott (Klamath Falls, OR); Augustin R. Rollinson (Solana Beach, CA); Patrick Dawson (San Diego, CA); Sean Toulon (Vista, CA)
Assignee: Callaway Golf Company
A63B53/04A63B53/007A63B53/0487A63B53/0408A63B53/0416A63B53/0445A63B60/50A63B2209/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,780,325
App. No.
16/666,283
Granted
Sep 22, 2020
Kind
B2
Abstract

A resilient face insert for a golf club head, preferably a putter head, is disclosed herein. In particular, the face insert comprises a plurality of hinge features spaced from a striking surface to ensure consistent ball speed across the striking surface. At least a portion of each hinge feature extends parallel to the striking surface without making contact with the striking surface. In the preferred embodiment, each hinge feature comprises a tab portion that is spaced from the striking surface by a stem portion and that extends parallel to the striking surface. The hinge features may be co-molded with a polymeric backing material having a plurality of parallel grooves in order to further improve performance of the face insert.

Claims (33)

1. A golf club face insert comprising:

a striking plate comprising a base portion, at least one hinge feature, and a first thickness; and

a backing portion affixed to the striking plate,

wherein the backing portion comprises a second thickness that is greater than the first thickness,

wherein the at least one hinge feature comprises a stem portion that extends from the base portion at an angle, a tab portion that is spaced from the base portion by the stem portion and extends from the stem portion approximately parallel to the base portion without making contact with the base portion, and a first notch disposed at an intersection between the tab portion and the stem portion, and

wherein the tab portion has a top-to-bottom length that is less than a heel-to-toe width of the tab portion.

2. The golf club face insert of claim 1 , further comprising a second notch disposed at an intersection between the stem portion and the base portion.

3. The golf club face insert of claim 2 , wherein the first notch extends into an interior surface of the hinge feature, and wherein the second notch extends into an exterior surface of the hinge feature.

4. The golf club face insert of claim 1 , wherein the hinge feature has a minimum thickness of no less than 0.005 inch, and a maximum thickness of no more than 0.025 inch.

5. The golf club face insert of claim 1 , wherein the length of the tab portion ranges from 0.020 inch to 0.075 inch.

6. The golf club face insert of claim 5 , wherein the length of the tab portion ranges from 0.050 inch to 0.060 inch, and wherein the width of the tab portion is at least 1.5 times the length of the tab portion.

7. The golf club face insert of claim 1 , wherein the tab portion is spaced from the base portion by a distance ranging from 0.030 inch to 0.060 inch.

8. The golf club face insert of claim 1 , wherein the backing portion comprises at least one groove extending horizontally across the backing portion in a heel-to-toe direction, and wherein the groove is disposed above the tab portion of the at least one hinge feature.

9. The golf club face insert of claim 1 , wherein the backing portion is composed of a polymeric material, and wherein the striking plate is composed of a metal material.

10. The golf club face insert of claim 9 , wherein the backing portion is co-molded with the striking plate.

11. The golf club face insert of claim 1 , wherein the at least one hinge feature comprises at least three hinge features aligned along a horizontal heel-to-toe axis, wherein each hinge feature is spaced from each adjacent hinge feature by a distance of 0.020 to 0.060 inch.

12. A golf club face insert comprising:

a striking plate comprising a base portion, at least one hinge feature, and a first thickness,

wherein the at least one hinge feature comprises a stem portion that extends from the base portion, a tab portion that is spaced from the base portion by the stem portion and extends from the stem portion approximately parallel to the base portion without making contact with the base portion, and a first notch disposed at an intersection between the tab portion and the stem portion,

wherein the striking plate comprises at least one partially exposed through-hole,

wherein the at least one partially exposed through-hole is at least partially disposed beneath the tab portion of the at least one hinge feature, and

wherein the tab portion has a top-to-bottom length that is less than a heel-to-toe width of the tab portion.

13. A golf club face insert comprising:

a striking plate comprising a base portion, at least one hinge feature, at least one through-hole, and a first average thickness;

a backing portion comprising a front surface, at least one groove extending into the front surface in a heel-to-toe direction, and a second average thickness that is greater than the first average thickness,

wherein the striking plate is embedded within the backing portion so that the backing portion at least partially covers the base portion and at least partially fills the at least one through-hole,

wherein the at least one hinge feature comprises a stem portion that extends from the base portion and a tab portion that is spaced from the base portion by the stem portion and extends from the stem portion approximately parallel to the base portion without making contact with the base portion, and

wherein the tab portion of the at least one hinge feature protrudes from the backing portion proximate a lower edge of the at least one groove.

14. The golf club face insert of claim 13 , wherein the at least one groove comprises first and second grooves, wherein the first and second grooves extend parallel with one another, and wherein a plurality of hinge features are aligned in rows at lower edges of each of the first and second grooves.

15. The golf club face insert of claim 13 , wherein the at least one through-hole is at least partially disposed beneath the tab portion of the at least one hinge feature.

16. The golf club face insert of claim 13 , wherein the backing portion is composed of a polymeric material, and wherein the striking plate is composed of a metal material.

17. The golf club face insert of claim 13 , wherein the tab portion has a thickness of 0.010 to 0.040 inch, and wherein the at least one groove has a depth that is approximately equivalent to the thickness of the tab portion.

18. The golf club face insert of claim 13 , wherein the at least one hinge portion comprises a notch disposed at an intersection between the tab portion and the stem portion.

Assignments (4)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2019
From: ABBOTT, CRAIG E.; ROLLINSON, AUGUSTIN W.; DAWSON, PATRICK; TOULON, SEAN
To: CALLAWAY GOLF COMPANY
Reel/Frame 050847/0205 →
Continuity (7)
Continuation 16370685 · Mar 29, 2019
Continuation 16059898 · Aug 9, 2018
Continuation 15796431 · Oct 27, 2017
Continuation In Part 15706761 · Sep 18, 2017
Continuation 15189774 · Jun 22, 2016
Continuation 62247589 · Oct 28, 2015
Related Publication 20200061423A1 · Feb 27, 2020
Cited By (2)
US 1,120,167 US 1,120,168