Circuit for conduit bender
A conduit bender having a unitary frame is mounted to a wheeled base which provides for transportation of the bender. A braking assembly provides for simplified locking of the wheels to secure the bender in a location. The bender is mounted to the base through a pivoting assembly which allows for bending of conduit in either a horizontal or vertical plane. A circuit is provided for controlling the bending operation. An auto-sensing portion of the circuit receives information regarding the characteristics of the conduit to be bent upon placement of the conduit in the bender. A feedback portion of the circuit is used to provide a precise bending operation.
1. A method of bending a conduit comprising:
providing a bender including
a frame,
a shoe rotatably mounted to the frame about which the conduit is to be bent, a motor for rotating the shoe,
a microprocessor for providing a motor control signal to the motor, and an auto sensing circuit in communication with the microprocessor; and
wherein responsive to engagement of the conduit with the bender, the auto sensing circuit provides a signal to the microprocessor, and the motor control signal is based upon the signal from the auto sensing circuit, and wherein the motor control signal ramps down prior to the shoe reaching a stop position to stop rotation of the shoe without use of a mechanical brake.
2. The method of claim 1 , wherein the auto sensing circuit includes a conduit size switch and a member movably mounted proximate the conduit size switch, and further comprising moving the member and activating the conduit size switch.
3. The method of claim 1 , wherein the bender includes a roller assembly, and wherein the auto sensing circuit includes a roller assembly position switch, and wherein when the roller assembly is positioned in a predetermined position, the roller assembly position switch is activated.
4. The method of claim 1 , wherein the auto sensing circuit includes a shoe position sensor and upon initialization of the bender, data is provided by the shoe position sensor to the microprocessor regarding an initial position of the shoe.
5. The method of claim 1 , wherein the bender further comprises feedback circuit, and further including:
configuring the microprocessor to provide a motor control signal to the motor; and
wherein the feedback circuit is configured to provide a feedback signal to the microprocessor, and the motor control signal provided to the motor is based upon the feedback signal.
6. The method of claim 5 , wherein the feedback signal provides a measure of current consumed by the motor.
7. The method of claim 5 , wherein the feedback signal provides a measure of voltage consumed by the motor.
8. A method of bending a conduit comprising:
providing a bender including
a frame,
a shoe rotatably mounted to the frame about which the conduit is to be bent, a motor for rotating the shoe,
a microprocessor for providing a motor control signal to the motor, and an auto sensing circuit in communication with the microprocessor;
the microprocessor calculating a shoe rotation stop point and configured to ramp the motor control signal downward, prior to rotation of the shoe reaching the stop point, to stop the rotation of the shoe without the use of a mechanical brake; and;
wherein responsive to engagement of the conduit with the bender, the auto sensing circuit provides a signal to the microprocessor, and the motor control signal is based upon the signal from the auto sensing circuit.