IP Library Granted Patent US 11,407,643
Granted Patent B2
US 11,407,643 · App. 16/692,201 · Granted Aug 9, 2022

Large scale production of oxidized graphene

Inventors: Marie Bozalina (Montreal, CA); Philippe Perret (Longueuil, CA); Soroush Nazarpour (Saint Therese, CA)
Assignee: NanoXplore Inc.
C01B32/19C01B32/184C01B32/23C30B29/02C30B29/16C30B29/60C30B29/64C30B33/00C30B33/04C30B33/06H01G11/36H01M4/587B82Y30/00B82Y40/00C01B2204/04C01P2006/40Y10S977/734Y10S977/847Y10S977/948
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Quick Facts
Patent No.
US 11,407,643
App. No.
16/692,201
Granted
Aug 9, 2022
Kind
B2
Abstract

Embodiments described herein relate generally to the large scale production of functionalized graphene. In some embodiments, a method for producing functionalized graphene includes combining a crystalline graphite with a first electrolyte solution that includes at least one of a metal hydroxide salt, an oxidizer, and a surfactant. The crystalline graphite is then milled in the presence of the first electrolyte solution for a first time period to produce a thinned intermediate material. The thinned intermediate material is combined with a second electrolyte solution that includes a strong oxidizer and at least one of a metal hydroxide salt, a weak oxidizer, and a surfactant. The thinned intermediate material is then milled in the presence of the second electrolyte solution for a second time period to produce functionalized graphene.

Claims (42)

1. A method for producing functionalized graphene, comprising:

transferring graphite into a milling vessel, the graphite having a first aspect ratio;

transferring a solvent into the milling vessel;

transferring a surfactant into the milling vessel;

transferring a first oxidizing agent into the milling vessel;

transferring a second oxidizing agent into the milling vessel; and

milling the graphite in the presence of the solvent, the surfactant, the first oxidizing agent, and the second oxidizing agent to produce functionalized graphene, the functionalized graphene having a second aspect ratio, the second aspect ratio larger than the first aspect ratio.

2. The method of claim 1 , wherein the solvent includes water.

3. The method of claim 1 , wherein the first oxidizing agent includes a metal hydroxide salt.

4. The method of claim 3 , wherein the metal hydroxide salt includes potassium hydroxide.

5. The method of claim 1 , wherein the first oxidizing agent has an oxidation potential greater than about 1.5V.

6. The method of claim 1 , wherein the first oxidizing agent has an oxidation potential less than about 1.5V.

7. The method of claim 1 , wherein the functionalized graphene is hydroxylated.

8. The method of claim 7 , further comprising:

converting a hydroxyl group of the functionalized graphene to a carbonyl group.

9. The method of claim 1 , wherein the functionalized graphene is carbonylated.

10. The method of claim 1 , wherein the functionalized graphene is few layer graphene.

11. The method of claim 1 , further comprising:

isolating the functionalized graphene;

washing the functionalized graphene; and

filtering and drying the functionalized graphene.

12. The method of claim 1 , wherein the second oxidizing agent includes a peroxide.

13. A method, comprising:

transferring graphite into a milling vessel, the graphite having a first thickness, the milling vessel including a media;

transferring a solvent into the milling vessel;

transferring a surfactant into the milling vessel;

transferring a metal hydroxide salt to the milling vessel;

transferring an oxidizing agent into the milling vessel; and

rotating the milling vessel in the presence of the solvent, the surfactant, the metal hydroxide salt, and the oxidizing agent to produce functionalized graphene, the functionalized graphene having a second thickness, the second thickness smaller than the first thickness.

14. The method of claim 13 , wherein the solvent includes water.

15. The method of claim 13 , wherein the oxidizing agent is at least one of a peroxide, a chromate, a chlorate, or a perchlorate.

16. The method of claim 15 , wherein the oxidizing agent is hydrogen peroxide.

17. The method of claim 13 , wherein the functionalized graphene is hydroxylated.

18. The method of claim 17 , further comprising:

converting a hydroxyl group of the functionalized graphene to a carbonyl group.

19. The method of claim 13 , wherein the oxidizing agent has an oxidation potential less than about 1.5V.

20. The method of claim 13 , wherein the functionalized graphene is carbonylated.

21. The method of claim 13 , wherein the functionalized graphene is few layer graphene.

22. The method of claim 13 , further comprising:

isolating the functionalized graphene;

washing the functionalized graphene; and

filtering and drying the functionalized graphene.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2021
From: BOZALINA, MARIE; PERRET, PHILIPPE; NAZARPOUR, SOROUSH
To: GROUP NANOXPLORE INC.
Reel/Frame 056147/0127 →
CERTIFICATE OF AMALGAMATION Recorded May 5, 2021
From: GROUP NANOXPLORE INC.
To: NANOXPLORE INC.
Reel/Frame 056151/0513 →
Continuity (7)
Continuation 15854419 · Dec 26, 2017
Continuation 15413804 · Jan 24, 2017
Continuation 15163247 · May 24, 2016
Continuation PCTCA2015051292 · Dec 8, 2015
Provisional Application 62089583 · Dec 9, 2014
Related Publication 20200207626A1 · Jul 2, 2020
Related Publication 20220194799A9 · Jun 23, 2022
Cited By (2)
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