IP Library Granted Patent US 11,177,467
Granted Patent B2
US 11,177,467 · App. 16/694,849 · Granted Nov 16, 2021

Electrodes, electrochemical cells, and methods of forming electrodes and electrochemical cells

Inventors: Benjamin Yong Park (Mission Viejo, CA); Ian R. Browne (Orange, CA); Stephen W. Schank (Howell, MI); Steve Pierce (Pleasanton, CA)
Assignee: Enevate Corporation
H01M4/0435H01M4/0404H01M4/0471H01M4/134H01M4/1395H01M4/366H01M4/621H01M4/622H01M4/625H01M4/661H01M4/667H01M10/0525H01M2004/021Y02E60/10Y02P70/50Y10T156/10
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Quick Facts
Patent No.
US 11,177,467
App. No.
16/694,849
Granted
Nov 16, 2021
Kind
B2
Abstract

Electrodes and methods of forming electrodes are described herein. The electrode can be an electrode of an electrochemical cell or battery. The electrode includes a current collector and a film in electrical communication with the current collector. The film may include a carbon phase that holds the film together. The electrode further includes an electrode attachment substance that adheres the film to the current collector.

Claims (49)

1. An electrochemical cell comprising:

an electrode film;

a separator; and

a cell attachment substance that adheres the electrode film to the separator, wherein the electrode film comprises porosity and at least about 60 percent of the porosity is substantially free of the cell attachment substance, the electrode film comprises an active material film, and a carbon phase holds the active material film together.

2. The electrochemical cell of claim 1 , wherein the cell attachment substance comprises polyamideimide, polyvinylidene fluoride, carboxymethyl cellulose, polyacrylic acid, polyethylene, or polypropylene.

3. The electrochemical cell of claim 1 , wherein the cell attachment substance is configured to allow ions to pass therethrough.

4. The electrochemical cell of claim 1 , wherein the cell attachment substance comprises porosity.

5. The electrochemical cell of claim 1 , wherein the separator has a higher melting temperature than the cell attachment substance.

6. The electrochemical cell of claim 1 , wherein the separator comprises porosity.

7. The electrochemical cell of claim 1 , wherein the porosity comprises about 1 to about 70 percent by volume of the film.

8. The electrochemical cell of claim 1 , wherein at least about 70 percent of the porosity is substantially free of the cell attachment substance.

9. The electrochemical cell of claim 8 , wherein at least about 80 percent of the porosity is substantially free of the cell attachment substance.

10. The electrochemical cell of claim 9 , wherein at least about 90 percent of the porosity is substantially free of the cell attachment substance.

11. The electrochemical cell of claim 1 , wherein the film comprises surfaces that are substantially free of the cell attachment substance.

12. An electrochemical cell comprising:

an electrode film;

a separator; and

a cell attachment substance that adheres the electrode film to the separator, wherein:

the electrode film comprises porosity and at least about 60 percent of the porosity is substantially free of the cell attachment substance;

the electrode film comprises an active material film and a carbon phase holds the active material film together; and

the active material film comprises silicon particles distributed within the carbon phase.

13. The electrochemical cell of claim 12 , wherein the cell attachment substance comprises polyamideimide, polyvinylidene fluoride, carboxymethyl cellulose, polyacrylic acid, polyethylene, or polypropylene.

14. The electrochemical cell of claim 12 , wherein the cell attachment substance is configured to allow ions to pass therethrough.

15. The electrochemical cell of claim 12 , wherein the cell attachment substance comprises porosity.

16. The electrochemical cell of claim 12 , wherein the separator has a higher melting temperature than the cell attachment substance.

17. The electrochemical cell of claim 12 , wherein the separator comprises porosity.

18. The electrochemical cell of claim 12 , wherein the porosity comprises about 1 to about 70 percent by volume of the film.

19. The electrochemical cell of claim 12 , wherein at least about 70 percent of the porosity is substantially free of the cell attachment substance.

20. The electrochemical cell of claim 19 , wherein at least about 80 percent of the porosity is substantially free of the cell attachment substance.

21. The electrochemical cell of claim 20 , wherein at least about 90 percent of the porosity is substantially free of the cell attachment substance.

22. The electrochemical cell of claim 21 , wherein the film comprises surfaces that are substantially free of the cell attachment substance.

23. An electrochemical cell comprising:

an electrode film;

a separator; and

a cell attachment substance that adheres the electrode film to the separator, wherein:

the electrode film comprises porosity and at least about 60 percent of the porosity is substantially free of the cell attachment substance;

the electrode film comprises an active material film and a carbon phase holds the active material film together;

the active material film comprises silicon particles distributed within the carbon phase; and

the carbon phase comprises hard carbon.

24. The electrochemical cell of claim 23 , wherein the cell attachment substance comprises polyamideimide, polyvinylidene fluoride, carboxymethyl cellulose, polyacrylic acid, polyethylene, or polypropylene.

25. The electrochemical cell of claim 23 , wherein the cell attachment substance is configured to allow ions to pass therethrough.

26. The electrochemical cell of claim 23 , wherein the cell attachment substance comprises porosity.

27. The electrochemical cell of claim 23 , wherein the separator has a higher melting temperature than the cell attachment substance.

28. The electrochemical cell of claim 23 , wherein the separator comprises porosity.

29. The electrochemical cell of claim 23 , wherein the porosity comprises about 1 to about 70 percent by volume of the film.

30. The electrochemical cell of claim 23 , wherein at least about 70 percent of the porosity is substantially free of the cell attachment substance.

31. The electrochemical cell of claim 30 , wherein at least about 80 percent of the porosity is substantially free of the cell attachment substance.

32. The electrochemical cell of claim 30 , wherein at least about 90 percent of the porosity is substantially free of the cell attachment substance.

33. The electrochemical cell of claim 23 , wherein the film comprises surfaces that are substantially free of the cell attachment substance.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2019
From: PARK, BENJAMIN YONG; BROWNE, IAN R.; SCHANK, STEPHEN W.; PIERCE, STEVE
To: ENEVATE CORPORATION
Reel/Frame 051135/0959 →
Continuity (7)
Continuation 15788564 · Oct 19, 2017
Continuation 14302321 · Jun 11, 2014
Division 13796922 · Mar 12, 2013
Continuation In Part 13333864 · Dec 21, 2011
Provisional Application 61426446 · Dec 22, 2010
Provisional Application 61488313 · May 20, 2011
Related Publication 20200212422A1 · Jul 2, 2020
Cited By (3)
US 12,374,913 US 12,567,752 US 12,580,394