IP Library › Granted Patent US 10,825,727
Granted Patent B2
US 10,825,727 · App. 16/715,651 · Granted Nov 3, 2020

Metal gates of transistors having reduced resistivity

Inventors: Chia-Ching Tsai (Tainan, TW); Yi-Wei Chiu (Kaohsiung, TW); Li-Te Hsu (Shanhua Township, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L21/76889H01L21/28088H01L21/7684H01L21/76805H01L21/76843H01L21/76895H01L23/535H01L23/53209H01L29/0847H01L29/41791H01L29/4966H01L29/665H01L29/6656H01L29/66545H01L29/66553H01L29/66636H01L29/66795H01L29/785H01L29/7851H01L29/513H01L29/517
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Quick Facts
Patent No.
US 10,825,727
App. No.
16/715,651
Granted
Nov 3, 2020
Kind
B2
Abstract

A method includes forming a transistor, which includes forming a gate dielectric on a semiconductor region, forming a gate electrode over the gate dielectric, and forming a source/drain region extending into the semiconductor region. The method further includes forming a source/drain contact plug over and electrically coupling to the source/drain region, and forming a gate contact plug over and in contact with the gate electrode. At least one of the forming the gate electrode, the forming the source/drain contact plug, and the forming the gate contact plug includes forming a metal nitride barrier layer, and depositing a metal-containing layer over and in contact with the metal nitride barrier layer. The metal-containing layer includes at least one of a cobalt layer and a metal silicide layer.

Claims (41)

1. An integrated circuit device comprising:

a semiconductor region;

a gate dielectric over the semiconductor region;

a gate electrode over a bottom portion of the gate dielectric;

a gate contact plug over and contacting the gate electrode;

a source/drain region adjacent to the gate electrode;

a source/drain silicide region over and contacting the source/drain region; and

a source/drain contact plug over and contacting the source/drain silicide region, wherein a conductive region selected from the group consisting of the gate electrode, the source/drain contact plug, and the gate contact plug comprises a metal silicide layer.

2. The integrated circuit device of claim 1 , wherein the conductive region further comprises a non-silicide metal layer over the metal silicide layer, and the non-silicide metal layer comprises a same metal as the metal silicide layer.

3. The integrated circuit device of claim 2 , wherein the non-silicide metal layer and the metal silicide layer comprise cobalt.

4. The integrated circuit device of claim 3 , wherein the non-silicide metal layer is free from elements other than cobalt.

5. The integrated circuit device of claim 1 , wherein the conductive region comprises the source/drain contact plug, and the source/drain contact plug comprises a metal nitride layer, and wherein the metal silicide layer and the source/drain silicide region are separated from each other by the metal nitride layer.

6. The integrated circuit device of claim 5 , wherein the metal silicide layer contacts a top surface of the metal nitride layer, and the source/drain silicide region contacts a bottom surface of the metal nitride layer.

7. The integrated circuit device of claim 1 , wherein the conductive region comprises the gate electrode, and the gate electrode further comprises a non-silicide conductive layer over the metal silicide layer.

8. The integrated circuit device of claim 1 , wherein the conductive region comprises the gate contact plug, and the integrated circuit device further comprises:

gate spacers on opposing sides of the gate electrode, wherein the gate contact plug extends to a level lower than top surfaces of the gate spacers.

9. The integrated circuit device of claim 1 further comprising an additional gate contact plug over and contacting the gate contact plug, wherein a sidewall of the additional gate contact plug has a tilt angle in a range between about 80 degrees and about 90 degrees.

10. An integrated circuit device comprising:

a gate electrode;

a source/drain region adjacent to the gate electrode;

a source/drain silicide region over the source/drain region; and

a source/drain contact plug over and electrically coupling to the source/drain region, wherein the source/drain contact plug comprises:

a metal nitride layer; and

a metal silicide layer over a bottom portion of the metal nitride layer.

11. The integrated circuit device of claim 10 , wherein the source/drain contact plug further comprises a non-silicide metal-containing layer over the metal silicide layer.

12. The integrated circuit device of claim 11 , wherein the non-silicide metal-containing layer is a cobalt layer.

13. The integrated circuit device of claim 11 , wherein the metal silicide layer and the non-silicide metal-containing layer comprise a same metal.

14. The integrated circuit device of claim 13 , wherein an entirety of the non-silicide metal-containing layer is formed of cobalt having a uniform resistivity, and the non-silicide metal-containing layer is substantially free from elements other than cobalt.

15. The integrated circuit device of claim 10 , wherein the source/drain silicide region and the metal silicide layer contact opposing surfaces of the metal nitride layer.

16. The integrated circuit device of claim 10 , wherein the metal nitride layer comprises a metal different from metals of the source/drain silicide region and the metal silicide layer.

17. The integrated circuit device of claim 10 , wherein the metal silicide layer has a gradient percentage of silicon.

18. An integrated circuit device comprising:

a transistor comprising:

a semiconductor region;

a gate stack overlying the semiconductor region;

a source/drain region adjacent to the gate stack; and

a contact plug electrically connecting to one of the gate stack and the source/drain region, wherein the contact plug comprises:

a cobalt silicide layer; and

a non-silicide cobalt-containing layer over the cobalt silicide layer.

19. The integrated circuit device of claim 18 further comprising a metal nitride layer underlying and contacting the cobalt silicide layer.

20. The integrated circuit device of claim 18 , wherein the cobalt silicide layer has a gradient cobalt percentage.

Continuity (4)
Continuation 16191908 · Nov 15, 2018
Continuation 15613485 · Jun 5, 2017
Provisional Application 62491823 · Apr 28, 2017
Related Publication 20200118873A1 · Apr 16, 2020
Cited By (1)
US 12,532,721