IP Library Granted Patent US 12,094,800
Granted Patent B2
US 12,094,800 · App. 16/721,809 · Granted Sep 17, 2024

Thermally conductive slugs/active dies to improve cooling of stacked bottom dies

Inventors: Zhimin Wan (Chandler, AZ); Jin Yang (Hillsboro, OR); Chia-Pin Chiu (Tempe, AZ); Peng Li (Chandler, AZ); Deepak Goyal (Phoenix, AZ)
Assignee: Intel Corporation
H01L23/3675H01L23/3121H01L23/3185H01L25/0652H01L25/18H01L23/3731H01L23/3736H01L23/3738H01L23/538H01L24/32H01L2224/32225
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Quick Facts
Patent No.
US 12,094,800
App. No.
16/721,809
Granted
Sep 17, 2024
Kind
B2
Abstract

Embodiments include semiconductor packages. A semiconductor package includes first and second bottom dies on a package substrate, first top dies on the first bottom die, and second top dies on the second bottom die. The semiconductor package includes thermally conductive slugs on the first bottom die and the second bottom die. The thermally conductive slugs are comprised of a high thermal conductive material. The thermally conductive slugs are positioned directly on outer edges of top surfaces of the first and second bottom dies, inner edges of the top surfaces of the first and second bottom dies, and/or a top surface of the package substrate. The high thermal conductive material of the thermally conductive slugs is comprised of copper, silver, boron nitride, or graphene. The thermally conductive slugs may have two different thicknesses. The semiconductor package may include an active die and/or an integrated heat spreader with the pedestals.

Claims (35)

1. A semiconductor package, comprising:

a first bottom die and a second bottom die on a package substrate, wherein the first bottom die is adjacent to the second bottom die;

a plurality of first top dies on the first bottom die, and a plurality of second top dies on the second bottom die;

a plurality of thermally conductive slugs on the first bottom die and the second bottom die, wherein the plurality of thermally conductive slugs are comprised of a high thermal conductive material, and wherein the plurality of thermally conductive slugs include a plurality of first thermally conductive slugs and a second thermally conductive slug, the second thermally conductive slug on the first bottom die and on the second bottom die;

an encapsulation layer over the first and second bottom dies, wherein the encapsulation layer surrounds the plurality of first top dies, the plurality of second top dies, and the second thermally conductive slug; and

a thermal interface material (TIM) over the plurality of first top dies, the plurality of second top dies, the plurality of thermally conductive slugs, and the encapsulation layer.

2. The semiconductor package of claim 1 , wherein the plurality of first thermally conductive slugs are positioned directly on a top surface of the package substrate, wherein the plurality of first thermally conductive slugs are also positioned directly on an outer edge of a top surface of the first bottom die and an outer edge of a top surface of the second bottom die, and wherein the second thermally conductive slug is positioned directly on an inner edge of the top surface of the first bottom die and an inner edge of the top surface of the second bottom die.

3. The semiconductor package of claim 2 , wherein the plurality of thermally conductive slugs have top surfaces that are substantially coplanar to a top surface of the encapsulation layer and a top surface of the plurality of first and second top dies.

4. The semiconductor package of claim 1 , wherein the high thermal conductive material of the plurality of thermally conductive slugs is comprised of copper, silver, boron nitride, or graphene.

5. The semiconductor package of claim 1 , wherein the plurality of first thermally conductive slugs have a first thickness that is greater than a second thickness of the second thermally conductive slug.

6. The semiconductor package of claim 5 , wherein the second thickness of the second thermally conductive slug is substantially equal to a thickness of the plurality of first and second top dies.

7. The semiconductor package of claim 3 , wherein the top surface of the first bottom die is substantially coplanar to the top surface of the second bottom die, wherein the plurality of first thermally conductive slugs are shaped as a plurality of thermally conductive block regions with a plurality of pedestals, wherein the plurality of thermally conductive block regions of the plurality of first thermally conductive slugs have a third thickness that is substantially equal to the second thickness of the second thermally conductive slug, wherein the first thickness of the plurality of first thermally conductive slugs is greater than the third thickness of the plurality of first thermally conductive slugs, wherein the thermally conductive block regions of the plurality of first thermally conductive slugs are coupled directly on the outer edges of the top surfaces of the first and second bottom dies, wherein the plurality of pedestals of the plurality of first thermally conductive slugs are coupled directly on the top surface of the package substrate, wherein the encapsulation layer is directly on the top surfaces of the first and second bottom dies, and wherein the plurality of first thermally conductive slugs are separated from the plurality of respective first and second top dies by the encapsulation layer.

8. The semiconductor package of claim 7 , further comprising:

a bridge in the package substrate, wherein the bridge communicatively couples the first bottom die to the second bottom die, wherein the first and second bottom dies include a plurality of interconnects, and wherein the plurality of interconnects of the first and second bottom dies communicatively couple the package substrate to the plurality of respective first and second top dies;

an adhesive layer couples the package substrate to the first and second bottom dies; and

an integrated heat spreader (IHS) over the TIM, the plurality of thermally conductive slugs, and the package substrate, wherein the plurality of thermally conductive slugs thermally couple the top surfaces of the first and second bottom dies to the IHS, and wherein the TIM is positioned between a bottom surface of the IHS and the top surfaces of the first and second top dies, the plurality of thermally conductive slugs, and the encapsulation layer.

9. The semiconductor package of claim 8 , wherein the plurality of pedestals of the plurality of first thermally conductive slugs are separated from the respective first and second bottom dies by a slight gap, and wherein the plurality of thermally conductive slugs have tapered sidewalls or substantially vertical sidewalls.

10. A semiconductor package, comprising:

a first bottom die and a second bottom die on a package substrate, wherein the first bottom die is adjacent to the second bottom die;

a plurality of first top dies on the first bottom die, and a plurality of second top dies on the second bottom die;

a plurality of thermally conductive slugs on the first bottom die and the second bottom die, wherein the plurality of thermally conductive slugs are comprised of a high thermal conductive material;

an active die on the first bottom die and the second bottom die, wherein the active die communicatively couples the first bottom die to the second bottom die, and wherein the first bottom die and the second bottom die extend laterally beyond outermost sides of the active die;

an encapsulation layer over the first and second bottom dies, wherein the encapsulation layer surrounds the plurality of first top dies, the plurality of second top dies, and the active die; and

a thermal interface material (TIM) over the plurality of first top dies, the plurality of second top dies, the plurality of thermally conductive slugs, the active die, and the encapsulation layer.

11. The semiconductor package of claim 10 , wherein the plurality of thermally conductive slugs are positioned directly on a top surface of the package substrate, wherein the plurality of thermally conductive slugs are also positioned directly on an outer edge of a top surface of the first bottom die and an outer edge of a top surface of the second bottom die, and wherein the active die is positioned directly on an inner edge of the top surface of the first bottom die and an inner edge of the top surface of the second bottom die.

12. The semiconductor package of claim 11 , wherein the plurality of thermally conductive slugs have top surfaces that are substantially coplanar to a top surface of the encapsulation layer and a top surface of the plurality of first and second top dies, and wherein the active die has a top surface that is substantially coplanar to the top surfaces of the plurality of thermally conductive slugs, the plurality of first and second top dies, and the encapsulation layer.

13. The semiconductor package of claim 10 , wherein the high thermal conductive material of the plurality of thermally conductive slugs is comprised of copper, silver, boron nitride, or graphene, and wherein the active die is an active silicon die or an embedded multi-die interconnect bridge (EMIB) die.

14. The semiconductor package of claim 10 , wherein the plurality of thermally conductive slugs have a first thickness that is greater than a second thickness of the active die.

15. The semiconductor package of claim 14 , wherein the second thickness of the active die is substantially equal to a thickness of the plurality of first and second top dies.

16. The semiconductor package of claim 12 , wherein the top surface of the first bottom die is substantially coplanar to the top surface of the second bottom die, wherein the plurality of thermally conductive slugs are shaped as a plurality of thermally conductive block regions with a plurality of pedestals, wherein the plurality of thermally conductive block regions of the plurality of thermally conductive slugs have a third thickness that is substantially equal to the second thickness of the active die, wherein the first thickness of the plurality of thermally conductive slugs is greater than the third thickness of the plurality of thermally conductive slugs, wherein the thermally conductive block regions of the plurality of thermally conductive slugs are coupled directly on the outer edges of the top surfaces of the first and second bottom dies, wherein the plurality of pedestals of the plurality of thermally conductive slugs are coupled directly on the top surface of the package substrate, wherein the encapsulation layer is directly on the top surfaces of the first and second bottom dies, and wherein the plurality of thermally conductive slugs are separated from the plurality of respective first and second top dies by the encapsulation layer.

17. The semiconductor package of claim 16 , further comprising:

a plurality of interconnects in the first and second bottom dies, wherein the plurality of interconnects of the first and second bottom dies communicatively couple the package substrate to the plurality of respective first and second top dies;

an adhesive layer couples the package substrate to the first and second bottom dies; and

an integrated heat spreader (IHS) over the TIM, the plurality of thermally conductive slugs, the active die, and the package substrate, wherein the plurality of thermally conductive slugs thermally couple the top surfaces of the first and second bottom dies to the IHS, and wherein the TIM is positioned between a bottom surface of the IHS and the top surfaces of the first and second top dies, the plurality of thermally conductive slugs, the active die, and the encapsulation layer.

18. The semiconductor package of claim 17 , wherein the plurality of pedestals of the plurality of thermally conductive slugs are separated from the respective first and second bottom dies by a slight gap, and wherein the plurality of thermally conductive slugs have tapered sidewalls or substantially vertical sidewalls.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2025
From: INTEL CORPORATION
To: SK HYNIX NAND PRODUCT SOLUTIONS CORP. (DBA SOLIDIGM)
Reel/Frame 072851/0056 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2020
From: WAN, ZHIMIN; YANG, JIN; CHIU, CHIA-PIN; LI, PENG; GOYAL, DEEPAK
To: INTEL CORPORATION
Reel/Frame 051895/0228 →
Continuity (1)
Related Publication 20210193552A1 · Jun 24, 2021