IP Library Granted Patent US 11,189,943
Granted Patent B2
US 11,189,943 · App. 16/750,967 · Granted Nov 30, 2021

I/O connector configured for cable connection to a midboard

Inventors: Arkady Y. Zerebilov (Lancaster, PA); R. Brad Brubaker (Etters, PA)
Assignee: FCI USA LLC
H01R12/53H01R12/716H01R13/502H01R13/6581H01R13/6592
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,189,943
App. No.
16/750,967
Granted
Nov 30, 2021
Kind
B2
Abstract

An I/O connector assembly configured for making a cabled connection to an interior portion of a printed circuit board for signals passing through the connector. The assembly may include a receptacle connector, a cage and cables, terminated to conductive elements of the terminal subassemblies, extending through the cage to the midboard. The terminal subassemblies may have first type conductive elements configured for mounting to the printed circuit board and second type conductive elements configured for terminating cables. Features may be included for precise positioning of the receptacle connector formed with the terminal subassemblies relative to the cage such that connector to connector variation in the positioning of the contact portions of the conductive elements in the terminal subassembly is provided. A mating plug may be designed with low wipe, which improves high frequency performance of the mated connector system.

Claims (76)

1. An electrical connector comprising:

a terminal subassembly, the terminal subassembly comprising:

a plurality of conductive elements, wherein:

each conductive element of the plurality of conductive elements comprises a contact portion, a contact tail and an intermediate portion joining the contact portion and the contact tail;

the contact portions of the plurality of conductive elements are positioned in a row and have contact portions configured to mate with a mating component;

the plurality of conductive elements comprises conductive elements of a first type and a second type;

the conductive elements of the first type have intermediate portions that bend through 90 degrees, and contact tails configured for attachment to a printed circuit board; and

the conductive elements of the second type have contact tails configured for a cable termination.

2. The electrical connector of claim 1 , wherein the contact portions of the plurality of conductive elements positioned in a row are arranged having a row direction parallel to a plane of the printed circuit board.

3. The electrical connector of claim 1 , wherein:

the terminal subassembly comprises an insulative portion attached to intermediate portions of the plurality of conductive elements;

the insulative portion of the terminal subassembly comprises a recess elongated in a direction of the row; and

the terminal subassembly further comprises:

a conductive member held within the insulative portion, the conductive member electrically coupled to a first portion of the plurality of conductive elements and electrically insulated from a second portion of the plurality of conductive elements; and

a lossy member disposed in the recess and electrically coupled to the conductive member.

4. The electrical connector of claim 1 , wherein the terminal subassembly comprises an insulative portion attached to intermediate portions of the plurality of conductive elements and wherein the terminal subassembly further comprises:

a plurality of cables having wires terminated to tails of the conductive elements of the second type; and

an overmold around portions of the plurality of cables, wherein:

the conductive elements of the first type are disposed in the row between a first subset of the conductive elements of the second type and a second subset of the conductive elements of the second type; and

the overmold has an opening aligned with the conductive elements of the first type.

5. The electrical connector of claim 4 , wherein:

the electrical connector further comprising a conductive cage comprising conductive walls bounding, at least in part, a cavity; and

the insulative portion of the terminal subassembly is attached directly to a wall of the cage.

6. The electrical connector of claim 1 , wherein the terminal subassembly further comprises:

a plurality of cables having wires terminated to tails of the conductive elements of the second type; and

a shield member comprising a plurality of concave sections and a plurality of flat sections;

the plurality of concave sections are aligned with respective cables of the plurality of cables and partially encircle the terminated wires of the respective cables;

the flat sections are attached to conductive elements of the plurality of conductive elements adjacent to conductive elements to which the wires of the plurality of cables are terminated, wherein:

the plurality of cables comprise conductive layers surrounding the wires; and

the shield member comprises tabs pressing against the conductive layers.

7. An electrical connector, comprising:

a plurality of terminal subassemblies, each of the plurality of terminal subassemblies comprising:

a plurality of conductive elements, wherein:

each conductive element of the plurality of conductive elements comprises a contact portion, a contact tail and an intermediate portion joining the contact portion and the contact tail;

the contact portions of the plurality of conductive elements are positioned in a row and have contact portions configured to mate with a mating component;

the plurality of conductive elements comprises conductive elements of a first type and a second type;

the conductive elements of the first type have intermediate portions with a 90 degree bend and contact tails configured for attachment to a printed circuit board;

the conductive elements of the second type have contact tails configured for a cable termination.

8. The electrical connector of claim 7 , wherein the contact portions of the plurality of conductive elements positioned in a row of the plurality of terminal subassemblies are arranged having a row direction parallel to a plane of the printed circuit board.

9. The electrical connector of claim 7 , wherein:

the plurality of terminal subassemblies are configured to nest, and

the plurality of terminal subassemblies are configured such that the contact tails of the second type of conductive elements of each of the plurality of terminal subassemblies form a two-dimensional array comprising a plurality of rows of contact tails parallel to the direction of the rows of contact portions.

10. The electrical connector of claim 7 , wherein:

the plurality of terminal subassemblies comprise insulative overmolds; and

the insulative overmolds have projections configured to engage a cage.

11. The electrical connector of claim 7 , further comprising at least one ground member configured to couple each conductive element of the plurality of conductive elements to a ground contact of a circuit board, wherein:

the at least one ground member comprises at least one ground clip; and

the at least one ground member comprises at least one pressfit tail.

12. The electrical connector of claim 7 , further comprising at least one ground member configured to couple each conductive element of the plurality of conductive elements to a ground contact of a circuit board, wherein:

the at least one ground member comprises at least one ground staple; and

the at least one ground member is configured to be bent around the plurality of terminal subassemblies.

13. An electrical connector, comprising:

a plurality of terminal subassemblies, each of the plurality of terminal subassemblies comprising:

a plurality of conductive elements, wherein:

each conductive element of the plurality of conductive elements comprises a contact portion, a contact tail and an intermediate portion joining the contact portion and the contact tail;

the contact portions of the plurality of conductive elements are positioned in a row extending in a direction from a first side of the terminal subassembly towards a second side of the terminal subassembly;

a first conductive member and a second conductive member;

wherein:

the first conductive member is disposed adjacent the first sides of the plurality of terminal subassemblies and engages conductive elements within the terminal subassemblies; and

the second conductive member is disposed adjacent the second sides of the plurality of terminal subassemblies and engages conductive elements within the terminal subassemblies.

14. The electrical connector of claim 13 , wherein:

the contact portions of the plurality of conductive elements positioned in a row are arranged having a row direction parallel to a plane of the circuit board.

15. The electrical connector of claim 14 , wherein at least one of the first conductive member or the second conductive member is arranged in a plane normal to the row direction.

16. The electrical connector of claim 13 , wherein the first conductive member and the second conductive member comprise a first arm of a single member and a second arm of the single member.

17. The electrical connector of claim 13 , wherein:

the plurality of terminal subassemblies are disposed within a cage comprising an engagement feature; and

an engagement feature of at least one terminal subassembly of the plurality of terminal subassemblies is engaged with the engagement feature of the cage.

18. The electrical connector of claim 17 , wherein the engagement feature of the at least one terminal subassembly is fixed to the engagement feature of the cage.

19. The electrical connector of claim 17 , wherein the engagement feature of the cage comprises a slot and the engagement feature of the at least one terminal subassembly comprises a projection disposed in the slot.

20. The electrical connector of claim 17 , wherein:

the electrical connector is configured for a mating direction orthogonal to a row direction from the first side of the terminal subassembly towards the second side of the terminal subassembly;

the engagement feature of the cage engages with the engagement feature of the at least one terminal subassembly to constrain motion of the plurality of terminal subassemblies in the mating direction; and

the engagement feature of the cage is a first engagement feature;

the cage comprises a second engagement feature;

the connector comprises an insulative member, coupled to the terminal subassemblies, and the insulative member comprises a further engagement feature; and

the further engagement feature is engaged with the second engagement feature to constrain motion of the plurality of terminal subassemblies in a direction perpendicular to the mating direction and the row direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2020
From: ZEREBILOV, ARKADY Y.; BRUBAKER, R. BRAD
To: FCI USA LLC
Reel/Frame 052467/0159 →
Continuity (3)
Provisional Application 62952009 · Dec 20, 2019
Provisional Application 62796913 · Jan 25, 2019
Related Publication 20200274267A1 · Aug 27, 2020
Cited By (15)
US 12,212,100 US 12,230,926 US 12,249,795 US 12,272,917 US 12,300,957 US 12,362,505 US 12,362,514 US 12,368,270 US 12,388,205 US 12,451,627 US 12,476,398 US 12,482,969 US 12,489,231 US 12,531,363 US 12,725,950