IP Library Granted Patent US 11,230,134
Granted Patent B2
US 11,230,134 · App. 16/792,967 · Granted Jan 25, 2022

Electrohydrodynamic printing of nanomaterials for flexible and stretchable electronics

Inventors: Yong Zhu (Raleigh, NC); Jingyan Dong (Raleigh, NC); Zheng Cui (Raleigh, NC); Yiwei Han (Raleigh, NC)
Assignee: North Carolina State University
B41M7/0081B41J2/03B41M7/009C08K3/08C09D11/52C08K2003/085C08K2003/0806C08K2003/0812C08K2003/0831C08K2003/0862
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Quick Facts
Patent No.
US 11,230,134
App. No.
16/792,967
Granted
Jan 25, 2022
Kind
B2
Abstract

Disclosed are examples for printing a one-dimensional (1D) nanomaterial for use in stretchable electronic devices. An ink comprising a nanomaterial solution is dispersed from a pneumatic dispensing system of a printing device. The 1D nanomaterial is printed in a predefined pattern on an underlying substrate positioned on a ground electrode. A voltage is applied between the printing nozzle and the ground electrode to cause the ink to form into a cone during the printing. The substrate can be modified to increase the wettability of the substrate to enhance adhesion of the ink to the substrate.

Claims (33)

1. A method for printing a one-dimensional (1D) nanomaterial, the method comprising:

preparing an ink comprising a nanomaterial solution;

filling a pneumatic dispensing system of a printing device with the ink;

modifying a surface of a substrate by applying at least one of: a dopamine coating or an ultraviolet ozone treatment;

printing the 1D nanomaterial on the substrate positioned on a ground electrode, the 1D nanomaterial being printed according to a predefined pattern, and printing of the 1D nanomaterial comprising:

causing the ink to flow from a printing nozzle of the printing device onto the substrate; and

applying a voltage between the printing nozzle and the ground electrode causing the ink to form into a cone during the printing.

2. The method of claim 1 , wherein the 1D nanomaterial comprises a conductive metal.

3. The method of claim 2 , wherein the conductive metal comprises at least one of silver, gold, aluminum, nickel, or copper.

4. The method of claim 1 , wherein the nanomaterial solution comprises a mixture of a polymer with a metal concentration.

5. The method of claim 4 , wherein the polymer comprises Poly(ethylene oxide).

6. The method of claim 4 , wherein the polymer comprises about 4% of the nanomaterial solution.

7. The method of claim 4 , further comprising improving the conductivity of the 1D nanomaterial by removing at least a portion of the polymer, wherein removing the at least a portion of the polymer comprises at least one of:

soaking the printed 1D nanomaterial in a solvent over a period of time and drying the 1D nanomaterial; or

applying a heat treatment to the printed 1D nanomaterial.

8. The method of claim 1 , wherein causing the ink to flow comprises applying a pressure to the ink, an amount of the pressure applied being based at least in part on a viscosity of the ink and a nozzle size of the printing nozzle.

9. The method of claim 1 , wherein a printing resolution quality of the 1D nanomaterial is based at least in part on at least one of an applied pressure to the ink, the voltage, a stand-off distance, a printing speed, or a nozzle size.

10. The method of claim 1 , wherein the 1D nanomaterial comprises a nanotube, nanorod, nanofiber or a nanowire.

11. A stretchable electronic device comprising a nanomaterial made by the method of claim 1 .

12. The stretchable electronic device of claim 11 , wherein the nanomaterial solution comprises a mixture of a polymer with a metal concentration.

13. The stretchable electronic device of claim 11 , wherein the 1D nanomaterial comprises a conductive metal.

14. A method, comprising:

modifying a surface of a substrate by applying a dopamine coating or an ultraviolet ozone (UVO) treatment;

positioning the substrate on top of a ground electrode; and

printing a nanomaterial component having a predefined pattern on the substrate by:

causing nanomaterial ink to flow from a printing nozzle of a printing device onto the surface of the substrate; and

applying a voltage between the printing nozzle and the ground electrode causing the ink to form into a cone during printing.

15. The method of claim 14 , wherein the surface of the substrate is modified to enhance a wettability characteristic of the substrate.

16. The method of claim 14 , wherein the surface is modified using the UVO treatment, and further comprising treating the surface with the UVO treatment for about thirty minutes.

17. The method of claim 14 , wherein the surface is modified using the dopamine coating, and wherein modifying the surface comprises soaking the substrate in the dopamine coating in a range of about eight to about sixty minutes.

18. The method of claim 14 , wherein the substrate comprises at least one of paper, glass, polyethylene terephthalate, polydimethylsiloxane (PDMS), polycarbonate filter.

19. The method of claim 14 , wherein the nanomaterial ink comprises a mixture of a polymer with a metal concentration comprising at least one of silver, gold, aluminum, nickel, or copper.

20. The method of claim 19 , wherein the polymer comprises Poly(ethylene oxide).

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 20, 2022
From: NORTH CAROLINA STATE UNIVERSITY RALEIGH
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 059728/0145 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2021
From: ZHU, YONG; DONG, JINGYAN; CUI, ZHENG; HAN, YIWEI
To: NORTH CAROLINA STATE UNIVERSITY
Reel/Frame 057061/0510 →
Continuity (2)
Provisional Application 62807012 · Feb 18, 2019
Related Publication 20200262230A1 · Aug 20, 2020
Cited By (1)
US 12,660,048