IP Library Granted Patent US 11,228,055
Granted Patent B2
US 11,228,055 · App. 16/794,526 · Granted Jan 18, 2022

In situ current collector

Inventors: Zhaohui Liao (Tucson, AZ); Chariclea Scordilis-Kelley (Tucson, AZ); Michael G. Laramie (Tucson, AZ)
Assignee: Sion Power Corporation
H01M10/0525H01M4/131H01M4/134H01M4/405H01M4/485H01M4/505H01M4/525H01M4/661H01M10/058H01M10/446H01M10/48H01M2004/021H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 11,228,055
App. No.
16/794,526
Granted
Jan 18, 2022
Kind
B2
Abstract

Electrochemical cells comprising electrodes comprising lithium (e.g., in the form of a solid solution with non-lithium metals), from which in situ current collectors may be formed, are generally described.

Claims (60)

1. An electrochemical cell comprising:

a cathode;

an anode comprising a solid solution of lithium and at least one non-lithium metal, the anode having an active surface; and

an electrolyte in electrochemical communication with the cathode and the anode;

wherein:

the electrochemical cell is under an applied anisotropic force having a force component normal to the active surface of the anode; and

the anisotropic force and the electrochemical cell are configured such that, when the electrochemical cell is fully cycled 10 times, the anode has a porosity of less than 20% immediately after the discharge of the tenth cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

2. The electrochemical cell of claim 1 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, tin, platinum, gold, aluminum, cadmium, silver, mercury, and combinations thereof.

3. The electrochemical cell of claim 1 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, platinum, gold, cadmium, silver, mercury, and combinations thereof.

4. The electrochemical cell of claim 1 , wherein the at least one non-lithium metal excludes the group consisting of silicon, germanium, tin, antimony, bismuth, and aluminum.

5. The electrochemical cell of claim 1 , wherein the at least one non-lithium metal comprises magnesium.

6. The electrochemical cell of claim 1 , wherein the at least one non-lithium metal in the anode is at least 0.1 wt % and equal to or less than 25 wt % of the combined weight of lithium and non-lithium metal in the anode during a fully charged state.

7. The electrochemical cell of claim 1 , wherein, when the electrochemical cell is fully cycled 10 times, the anode has a sheet resistance of less than 1000 Ω/sq. immediately after the discharge of the tenth cycle.

8. The electrochemical cell of claim 1 , wherein, when the electrochemical cell is fully cycled 10 times, 60 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

9. The electrochemical cell of claim 1 , wherein the anisotropic force and the electrochemical cell are configured such that, when the electrochemical cell is fully cycled 50 times, the anode has a porosity of less than 20% immediately after the discharge of the 50 th cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the 50 th cycle.

10. An electrochemical cell comprising:

a cathode;

an anode comprising a solid solution of lithium and at least one non-lithium metal, the anode having an active surface; and

an electrolyte in electrochemical communication with the cathode and the anode;

wherein:

the electrochemical cell is under an applied anisotropic force having a force component normal to the active surface of the anode; and

the at least one non-lithium metal is present at a sufficient volume such that, when the electrochemical cell is fully cycled 10 times, the anode has a porosity of less than 20% immediately after the discharge of the tenth cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

11. The electrochemical cell of claim 10 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, tin, platinum, gold, aluminum, cadmium, silver, mercury, and combinations thereof.

12. The electrochemical cell of claim 10 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, platinum, gold, cadmium, silver, mercury, and combinations thereof.

13. The electrochemical cell of claim 10 , wherein the at least one non-lithium metal excludes the group consisting of silicon, germanium, tin, antimony, bismuth, and aluminum.

14. The electrochemical cell of claim 10 , wherein the at least one non-lithium metal comprises magnesium.

15. The electrochemical cell of claim 10 , wherein the at least one non-lithium metal in the anode is at least 0.1 wt % and equal to or less than 25 wt % of the combined weight of lithium and non-lithium metal in the anode during a fully charged state.

16. The electrochemical cell of claim 10 , wherein, when the electrochemical cell is fully cycled 10 times, the anode has a sheet resistance of less than 1000 Ω/sq. immediately after the discharge of the tenth cycle.

17. The electrochemical cell of claim 10 , wherein, when the electrochemical cell is fully cycled 10 times, 60 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

18. The electrochemical cell of claim 10 , wherein the at least one non-lithium metal is present at a sufficient volume such that, when the electrochemical cell is fully cycled 50 times, the anode has a porosity of less than 20% immediately after the discharge of the 50 th cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the 50 th cycle.

19. An electrochemical cell comprising:

a cathode;

an anode comprising a solid solution of lithium and at least one non-lithium metal, the anode having an active surface; and

an electrolyte in electrochemical communication with the cathode and the anode;

wherein:

the electrochemical cell is under an applied anisotropic force having a force component normal to the active surface of the anode; and

the anisotropic force and the electrochemical cell are configured such that, when the electrochemical cell is fully cycled 10 times, the anode has a sheet resistance of less than 1000 Ω/sq. immediately after the discharge of the tenth cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

20. The electrochemical cell of claim 19 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, tin, platinum, gold, aluminum, cadmium, silver, mercury, and combinations thereof.

21. The electrochemical cell of claim 19 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, platinum, gold, cadmium, silver, mercury, and combinations thereof.

22. The electrochemical cell of claim 19 , wherein the at least one non-lithium metal excludes the group consisting of silicon, germanium, tin, antimony, bismuth, and aluminum.

23. The electrochemical cell of claim 19 , wherein the at least one non-lithium metal comprises magnesium.

24. The electrochemical cell of claim 19 , wherein the at least one non-lithium metal in the anode is at least 0.1 wt % and equal to or less than 25 wt % of the combined weight of lithium and non-lithium metal in the anode during a fully charged state.

25. The electrochemical cell of claim 19 , wherein, when the electrochemical cell is fully cycled 10 times, the anode has a porosity of less than 20% immediately after the discharge of the tenth cycle.

26. The electrochemical cell of claim 19 , wherein, when the electrochemical cell is fully cycled 10 times, 60 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

27. The electrochemical cell of claim 19 , wherein the anisotropic force and the electrochemical cell are configured such that, when the electrochemical cell is fully cycled 50 times, the anode has a sheet resistance of less than 1000 Ω/sq. immediately after the discharge of the 50th cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the 50 th cycle.

28. An electrochemical cell comprising:

a cathode;

an anode comprising a solid solution of lithium and at least one non-lithium metal, the anode having an active surface; and

an electrolyte in electrochemical communication with the cathode and the anode;

wherein:

the electrochemical cell is under an applied anisotropic force having a force component normal to the active surface of the anode; and

the at least one non-lithium metal is present at a sufficient volume such that, when the electrochemical cell is fully cycled 10 times, the at least one non-lithium metal forms a region having a sheet resistance of less than 1000 Ω/sq. immediately after the discharge of the tenth cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

29. The electrochemical cell of claim 28 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, tin, platinum, gold, aluminum, cadmium, silver, mercury, and combinations thereof.

30. The electrochemical cell of claim 28 , wherein the at least one non-lithium metal is selected from the group consisting of magnesium, zinc, lead, platinum, gold, cadmium, silver, mercury, and combinations thereof.

31. The electrochemical cell of claim 28 , wherein the at least one non-lithium metal excludes the group consisting of silicon, germanium, tin, antimony, bismuth, and aluminum.

32. The electrochemical cell of claim 28 , wherein the at least one non-lithium metal comprises magnesium.

33. The electrochemical cell of claim 28 , wherein the at least one non-lithium metal in the anode is at least 0.1 wt % and equal to or less than 25 wt % of the combined weight of lithium and non-lithium metal in the anode during a fully charged state.

34. The electrochemical cell of claim 28 , wherein, when the electrochemical cell is fully cycled 10 times, the anode has a porosity of less than 20% immediately after the discharge of the tenth cycle.

35. The electrochemical cell of claim 28 , wherein, when the electrochemical cell is fully cycled 10 times, 60 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the tenth cycle.

36. The electrochemical cell of claim 28 , wherein the at least one non-lithium metal is present at a sufficient volume such that, when the electrochemical cell is fully cycled 50 times, the at least one non-lithium metal forms a region having a sheet resistance of less than 1000 Ω/sq. immediately after the discharge of the 50 th cycle, and 75 wt % or less of the amount of lithium present in the anode in its initial fully-charged state remains in the anode immediately after the discharge of the 50 th cycle.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2020
From: LIAO, ZHAOHUI; SCORDILIS-KELLEY, CHARICLEA; LARAMIE, MICHAEL G.
To: SION POWER CORPORATION
Reel/Frame 052443/0608 →
Continuity (3)
Continuation 16002097 · Jun 7, 2018
Provisional Application 62517409 · Jun 9, 2017
Related Publication 20200185764A1 · Jun 11, 2020
Cited By (6)
US 12,278,357 US 12,374,913 US 12,394,817 US 12,438,196 US 12,567,752 US 12,580,394