IP Library Granted Patent US 10,840,392
Granted Patent B2
US 10,840,392 · App. 16/825,728 · Granted Nov 17, 2020

Solar cells with tunnel dielectrics

Inventor: David D. Smith (Campbell, CA)
Assignee: SunPower Corporation
H01L31/02167H01L31/028H01L31/02008H01L31/02168H01L31/03682H01L31/03762H01L31/068H01L31/0682H01L31/0745H01L31/0747Y02E10/50Y02E10/547
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Quick Facts
Patent No.
US 10,840,392
App. No.
16/825,728
Granted
Nov 17, 2020
Kind
B2
Abstract

A solar cell can have a first dielectric formed over a first doped region of a silicon substrate. The solar cell can have a second dielectric formed over a second doped region of the silicon substrate, where the first dielectric is a different type of dielectric than the second dielectric. A doped semiconductor can be formed over the first and second dielectric. A positive-type metal and a negative-type metal can be formed over the doped semiconductor.

Claims (38)

1. A solar cell, comprising:

a first dielectric formed over a first portion of a silicon substrate;

a first doped semiconductor formed over the first dielectric, wherein the first dielectric comprises an electron barrier greater than a hole barrier at the first portion between the first doped semiconductor and the silicon substrate;

a second dielectric formed over second portion of the silicon substrate;

a second doped semiconductor formed over the second dielectric, wherein the second dielectric comprises an electron barrier less than a hole barrier at the second portion between the second doped semiconductor and the silicon substrate;

a first metal contact formed over the first doped semiconductor and the first dielectric; and

a second contact formed over the second doped semiconductor and over the second dielectric.

2. The solar cell of claim 1 , wherein the first dielectric comprises at least an oxide monolayer in contact with the silicon substrate.

3. The solar cell of claim 1 , wherein the second dielectric comprises a plurality of oxide monolayers.

4. The solar cell of claim 1 , wherein the first dielectric comprises silicon nitride.

5. The solar cell of claim 1 , wherein the second dielectric comprises silicon dioxide.

6. The solar cell of claim 1 , wherein the first emitter region comprises a first doped polysilicon and the second emitter region comprises a second doped polysilicon.

7. A solar cell, comprising:

a first dielectric formed over a first portion of a silicon substrate;

a P-type doped polysilicon formed over the first dielectric, wherein the first dielectric comprises an electron barrier greater than a hole barrier at the first portion between the P-type doped polysilicon and the silicon substrate;

a second dielectric formed over second portion of the silicon substrate;

a N-type doped polysilicon formed over the second dielectric, wherein the second dielectric comprises an electron barrier less than a hole barrier at the second portion between the P-type doped polysilicon and the silicon substrate;

a positive-type metal contact formed over the P-type doped polysilicon and the first dielectric; and

a negative-type metal contact formed over the N-type doped polysilicon and over the second dielectric.

8. The solar cell of claim 7 , wherein the first dielectric comprises at least an oxide monolayer in contact with the silicon substrate.

9. The solar cell of claim 7 , wherein the second dielectric comprises a plurality of oxide monolayers.

10. The solar cell of claim 7 , wherein the first dielectric comprises silicon nitride.

11. The solar cell of claim 7 , wherein the second dielectric comprises silicon dioxide.

12. The solar cell of claim 7 , wherein the silicon substrate comprises a first doped region under the first dielectric and a second doped region under the second dielectric.

13. The solar cell of claim 12 , wherein a dopant concentration ratio between the P-type doped polysilicon and the first doped region is at least 10.

14. The solar cell of claim 12 , wherein a dopant concentration ratio between the N-type doped polysilicon and the second doped region is at least 10.

15. A solar cell, comprising:

a first dielectric formed over a first portion of a silicon substrate;

a P-type doped amorphous silicon formed over the first dielectric, wherein the first dielectric comprises an electron barrier greater than a hole barrier at the first portion between the P-type doped amorphous silicon and the silicon substrate;

a second dielectric formed over second portion of the silicon substrate;

a N-type doped amorphous silicon formed over the second dielectric, wherein the second dielectric comprises an electron barrier less than a hole barrier at the second portion between the P-type doped amorphous silicon and the silicon substrate;

a positive-type metal contact formed over the P-type doped amorphous silicon and the first dielectric; and

a negative-type metal contact formed over the N-type doped amorphous silicon and over the second dielectric.

16. The solar cell of claim 15 , wherein the first dielectric comprises at least an oxide monolayer in contact with the silicon substrate.

17. The solar cell of claim 15 , wherein the second dielectric comprises a plurality of oxide monolayers.

18. The solar cell of claim 15 , wherein the first dielectric comprises silicon nitride.

19. The solar cell of claim 15 , wherein the second dielectric comprises silicon dioxide.

20. The solar cell of claim 15 , wherein the silicon substrate comprises a first doped region under the first dielectric and a second doped region under the second dielectric.

Assignments (5)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2020
From: SMITH, DAVID D.
To: SUNPOWER CORPORATION
Reel/Frame 052717/0314 →
Continuity (3)
Continuation 15135225 · Apr 21, 2016
Continuation 14229769 · Mar 28, 2014
Related Publication 20200274008A1 · Aug 27, 2020