IP Library Granted Patent US 10,964,588
Granted Patent B2
US 10,964,588 · App. 16/868,475 · Granted Mar 30, 2021

Selective ILD deposition for fully aligned via with airgap

Inventors: Christopher J. Penny (Saratoga Springs, NY); Benjamin David Briggs (Waterford, NY); Huai Huang (Saratoga, NY); Lawrence A. Clevenger (Rhinebeck, NY); Michael Rizzolo (Albany, NY); Hosadurga Shobha (Niskayuna, NY)
Assignee: Tessera, Inc.
H01L21/7682H01L21/76807H01L21/76808H01L21/76813H01L21/76828H01L21/76831H01L21/76897H01L23/5283
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Quick Facts
Patent No.
US 10,964,588
App. No.
16/868,475
Granted
Mar 30, 2021
Kind
B2
Abstract

A method is presented forming a fully-aligned via (FAV) and airgaps within a semiconductor device. The method includes forming a plurality of copper (Cu) trenches within an insulating layer, forming a plurality of ILD regions over exposed portions of the insulating layer, selectively removing a first section of the ILD regions in an airgap region, and maintaining a second section of the ILD regions in a non-airgap region. The method further includes forming airgaps in the airgap region and forming a via in the non-airgap region contacting a Cu trench of the plurality of Cu trenches.

Claims (25)

1. A semiconductor structure for integrating a fully-aligned via with airgaps, the semiconductor structure comprising:

a plurality of airgaps formed between a plurality of first conductive regions, each of the plurality of airgaps defined on the bottom and sides by a conformal cap;

a plurality of second conductive regions at the same level of metallization as the first conductive regions; and

a fully-aligned via, wherein the bottom of the fully-aligned via contacts the top of one of the plurality of second conductive regions.

2. The semiconductor structure of claim 1 , wherein the conformal cap is disposed on the plurality of first conductive regions.

3. The semiconductor structure of claim 1 , wherein the conformal cap is disposed on a portion of the plurality of second conductive regions.

4. The semiconductor structure of claim 1 , further comprising a plurality of selective inter-layer dielectric regions disposed on a plurality of first dielectric regions between the plurality of second conductive regions.

5. The semiconductor structure of claim 4 , wherein said semiconductor structure is devoid of selective inter-layer dielectric (ILD) regions directly above the airgaps.

6. The semiconductor structure of claim 4 , wherein the conformal cap is disposed on a portion of the selective inter-layer dielectric regions.

7. The semiconductor structure of claim 6 , further comprising a second dielectric region disposed on and surrounding the conformal cap and selective inter-layer dielectric regions.

8. The semiconductor structure of claim 7 , wherein the fully-aligned via further contacts a portion of the conformal cap, a portion of the selective inter-level dielectric regions, and a portion of the second dielectric region.

9. The semiconductor structure of claim 7 , wherein the second dielectric region defines a top surface of each of the plurality of airgaps.

10. A semiconductor structure for integrating a fully-aligned via with airgaps, the semiconductor structure comprising:

a plurality of airgaps formed between a plurality of first conductive regions, each of the plurality of airgaps defined on the bottom and sides by a conformal cap; and

a plurality of second conductive regions at the same level of metallization as the first conductive regions;

a plurality of first dielectric regions between the plurality of second conductive regions;

a plurality of selective inter-layer dielectric regions disposed on the plurality of first dielectric regions; and

a fully-aligned via, wherein the bottom of the fully-aligned via contacts the top of one of the plurality of second conductive regions.

11. The semiconductor structure of claim 10 , wherein the conformal cap is disposed on the plurality of first conductive regions.

12. The semiconductor structure of claim 10 , wherein the conformal cap is disposed on a portion of the plurality of second conductive regions.

13. The semiconductor structure of claim 10 , wherein said semiconductor structure is devoid of selective inter-layer dielectric regions directly above the airgaps.

14. The semiconductor structure of claim 10 , wherein the conformal cap is disposed on a portion of the selective inter-layer dielectric regions.

15. The semiconductor structure of claim 10 , further comprising a second dielectric region disposed on and surrounding the conformal cap and selective inter-layer dielectric regions.

16. The semiconductor structure of claim 15 , wherein the fully-aligned via further contacts a portion of the conformal cap, a portion of the selective inter-level dielectric regions, and a portion of the second dielectric region.

17. The semiconductor structure of claim 15 , wherein the second dielectric region defines a top surface of each of the plurality of airgaps.

Assignments (5)
CHANGE OF NAME Recorded Sep 27, 2024
From: TESSERA LLC
To: ADEIA SEMICONDUCTOR SOLUTIONS LLC
Reel/Frame 069067/0410 →
SECURITY INTEREST Recorded May 3, 2023
From: ADEIA GUIDES INC.; ADEIA IMAGING LLC; ADEIA MEDIA HOLDINGS LLC; ADEIA MEDIA SOLUTIONS INC.; ADEIA SEMICONDUCTOR ADVANCED TECHNOLOGIES INC.; ADEIA SEMICONDUCTOR BONDING TECHNOLOGIES INC.; ADEIA SEMICONDUCTOR INC.; ADEIA SEMICONDUCTOR SOLUTIONS LLC; ADEIA SEMICONDUCTOR TECHNOLOGIES LLC; ADEIA SOLUTIONS LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 063529/0272 →
CERTIFICATE OF CONVERSION & CHANGE OF NAME Recorded Sep 7, 2022
From: TESSERA, INC.
To: TESSERA LLC
Reel/Frame 061388/0199 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: TESSERA, INC.
Reel/Frame 052609/0343 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2020
From: PENNY, CHRISTOPHER J.; BRIGGS, BENJAMIN D.; HUANG, HUAI; CLEVENGER, LAWRENCE A.; RIZZOLO, MICHAEL; SHOBHA, HOSADURGA
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 052593/0632 →
Cited By (1)
US 12,218,003