IP Library Granted Patent US 11,127,948
Granted Patent B2
US 11,127,948 · App. 16/899,918 · Granted Sep 21, 2021

Energy storage devices

Inventor: Ronald A. Rojeski (Campbell, CA)
Assignee: CF TRAVERSE LLC
H01M4/386H01G11/24H01G11/28H01G11/30H01G11/36H01G11/38H01G11/50H01M4/131H01M4/133H01M4/134H01M4/139H01M4/1393H01M4/1395H01M4/366H01M4/587H01M4/62H01M4/622H01M4/623H01M4/624H01M4/625H01M4/70H01M10/0525B82Y30/00B82Y40/00H01G11/46H01M2004/021H01M2004/027Y02E60/13Y10S977/734
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,127,948
App. No.
16/899,918
Granted
Sep 21, 2021
Kind
B2
Abstract

A novel hybrid lithium-ion anode material based on coaxially coated Si shells on vertically aligned carbon nanofiber (CNF) arrays. The unique cup-stacking graphitic microstructure makes the bare vertically aligned CNF array an effective Li + intercalation medium. Highly reversible Li + intercalation and extraction were observed at high power rates. More importantly, the highly conductive and mechanically stable CNF core optionally supports a coaxially coated amorphous Si shell which has much higher theoretical specific capacity by forming fully lithiated alloy. Addition of surface effect dominant sites in close proximity to the intercalation medium results in a hybrid device that includes advantages of both batteries and capacitors.

Claims (37)

1. An electrode comprising:

a conductive substrate; and

a material disposed on the substrate, wherein the material comprises:

carbon;

an intercalation material comprising silicon interspersed with the carbon that reversibly adsorbs charge carriers within a bulk of the intercalation material; and

a plurality of nanoparticles that provide surface effect dominant sites that catalyze intercalation of the charge carriers into the intercalation material, where the nanoparticles are multi-layered and comprise a core comprising a transition metal, Co, Ni, Mn, Ta, Ru, Rb, Ti, Sn, V 2 O 2 , FeO, Cu, Fe, or a mixture thereof.

2. The electrode of claim 1 , wherein the carbon in the material disposed on the substrate comprises carbon nanofibers.

3. The electrode of claim 2 , wherein the nanoparticles comprise a TiO 2 layer on the core.

4. The electrode of claim 2 , wherein the nanoparticles comprise a graphene/graphite layer on the core.

5. The electrode of claim 2 , wherein the intercalation material is in the form of particles, suspensions, clusters, droplets, or combinations thereof.

6. The electrode of claim 2 , wherein the intercalation material comprises particles having sizes in a range of 0.1 μm to 29 μm.

7. The electrode of claim 2 , wherein the intercalation material comprises particles having sizes in a range of 5 μm to 15 μm.

8. The electrode of claim 2 , wherein the plurality of nanoparticles comprise transition metal oxides, metal nitrides, carbon, activated carbon, graphene, graphite, titanate, crystalline silicon, tin, germanium, metal hydrides, iron phosphates, polyaniline, mesophase carbon or a mixture of two or more thereof.

9. The electrode of claim 2 , wherein the plurality of nanoparticles comprise carbon.

10. The electrode of claim 2 , further comprising a binder.

11. The electrode of claim 10 , wherein the binder comprises polyvinylidene fluoride (PVDF), styrene butadiene rubber, poly(acrylic acid) (PAA), or carbo-xymethyl-cellulose (CMC).

12. The electrode of claim 11 , wherein the binder further comprises conductive polymer, graphite, graphene, metal nanoparticles, carbon nano-tubes, carbon nano fibers, metal nano-wires, or Super-P (conductive carbon black).

13. An energy storage system comprising:

a cathode;

an electrolyte including one or more charge carriers; and

an anode separated from the cathode by the electrolyte, the anode comprising:

a conductive substrate; and

a material disposed on the substrate, wherein the material comprises:

carbon;

an intercalation material comprising silicon interspersed with the carbon that reversibly adsorbs charge carriers within a bulk of the intercalation material; and

a plurality of nanoparticles that provide surface effect dominant sites that catalyze intercalation of the charge carriers into the intercalation material, where the nanoparticles are multi-layered and comprise a core comprising a transition metal, Co, Ni, Mn, Ta, Ru, Rb, Ti, Sn, V 2 O 2 , FeO, Cu, Fe, or a mixture thereof.

14. The system of claim 13 , wherein the carbon in the material disposed on the substrate of the anode comprises carbon nanofibers.

15. The electrode of claim 14 , wherein the nanoparticles comprise a graphene/graphite layer on the core.

16. The electrode of claim 14 , wherein the nanoparticles comprise a TiO 2 layer on the core.

17. The system of claim 14 , wherein the intercalation material is in the form of particles, suspensions, clusters, droplets, or combinations thereof.

18. The system of claim 14 , wherein the intercalation material comprises particles having sizes in a range of 0.1 μm to 29 μm.

19. The system of claim 14 , wherein the intercalation material comprises particles having sizes in a range of 5 μm to 15 μm.

20. The system of claim 14 , wherein the plurality of nanoparticles comprise transition metal oxides, metal nitrides, carbon, activated carbon, graphene, graphite, titanate, crystalline silicon, tin, germanium, metal hydrides, iron phosphates, polyaniline, mesophase carbon or a mixture of two or more thereof.

21. The system of claim 14 , wherein the plurality of nanoparticles comprise carbon.

22. The system of claim 14 , further comprising a binder.

23. The system of claim 22 , wherein the binder comprises polyvinylidene fluoride (PVDF), styrene butadiene rubber, poly(acrylic acid) (PAA), or carbo-xymethyl-cellulose (CMC).

24. The system of claim 23 , wherein the binder further comprises conductive polymer, graphite, graphene, metal nanoparticles, carbon nano-tubes, carbon nano fibers, metal nano-wires, or Super-P (conductive carbon black).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2024
From: CF TRAVERSE LLC
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 069347/0777 →
Continuity (17)
Continuation 15938459 · Mar 28, 2018
Continuation 14262497 · Apr 25, 2014
Continuation 13868957 · Apr 23, 2013
Continuation 13779409 · Feb 27, 2013
Continuation In Part 13725969 · Dec 21, 2012
Continuation In Part 12904113 · Oct 13, 2010
Continuation In Part 12392525 · Feb 25, 2009
Provisional Application 61752437 · Jan 14, 2013
Provisional Application 61677317 · Jul 30, 2012
Provisional Application 61667876 · Jul 3, 2012
Provisional Application 61615179 · Mar 23, 2012
Provisional Application 61603833 · Feb 27, 2012
Provisional Application 61578545 · Dec 21, 2011
Provisional Application 61254090 · Oct 22, 2009
Provisional Application 61130679 · Jun 2, 2008
Provisional Application 61067018 · Feb 25, 2008
Related Publication 20200335776A1 · Oct 22, 2020