Granted Patent B2

US 12,392,525 · App. 17/066,759 · Granted Aug 19, 2025

Inventors: Michael Sutkowski (Indianapolis, IN); Cameron Wright (Indianapolis, IN); Dean A. Drake (Oklahoma City, OK)

Assignee: Rheem Manufacturing Company

F24H9/2021F24D17/0031G05B19/042H05B1/0244F24D2220/042G05B2219/2658

Abstract

Claims (67)

1. An energy cutoff apparatus for a water heating system, the energy cutoff apparatus comprising:

a safety cutoff circuit in electrical communication with a temperature sensor and configured to:

receive, from the temperature sensor, a temperature signal indicative of whether a water temperature of water in the water heating system is within a permissible water temperature range;

enable a safe operation current branch responsive at least in part to the temperature signal indicating that the water temperature is inside the permissible water temperature range; and

disable the safe operation current branch responsive to the temperature signal indicating that the water temperature is outside the permissible water temperature range;

wherein the safety cutoff circuit comprises a plurality of transistors comprising a first transistor configured to receive the temperature signal from the temperature sensor as input; and

a presence detection circuit in electrical communication with the temperature sensor and the safety cutoff circuit, the presence detection circuit being configured to:

detect whether the temperature sensor is present or absent; and

disable a presence detection current branch responsive to detecting that the temperature sensor is absent,

wherein one or more switches are configured to:

power heating elements of the water heating system responsive to the safe operation current branch being enabled and the presence detection current branch detecting that the temperature sensor is present; and

disable the heating elements responsive to the safe operation current branch being disabled or the presence detection current branch detecting that the temperature sensor is absent.

2. The energy cutoff apparatus of claim 1 , wherein the temperature sensor is located remotely from the safety cutoff circuit and the presence detection circuit.

3. The energy cutoff apparatus of claim 2 , wherein the temperature sensor is located in proximity to a water storage tank of the water heating system and the safety cutoff circuit and the presence detection circuit are external to the water heating system.

4. The energy cutoff apparatus of claim 3 , wherein the temperature sensor is located in a thermal well of the water storage tank.

5. The energy cutoff apparatus of claim 1 , wherein the plurality of transistors are connected in series.

6. The energy cutoff apparatus of claim 5 , wherein the plurality of further comprises a second transistor configured to receive input from one or more logic gates.

7. The energy cutoff apparatus of claim 6 , wherein at least one logic gate from among the one or more logic gates is configured to receive the temperature signal from the temperature sensor as at least one input.

8. The energy cutoff apparatus of claim 1 , further comprising a reset circuit in electrical communication with the safety cutoff circuit, the reset circuit being configured to provide, to the safety cutoff circuit, a reset signal responsive to a reset mechanism in communication with the reset circuit,

wherein the safety cutoff circuit is configured to enable the safe operation current branch responsive to:

the water temperature in the water heating system returning to the permissible temperature range, and

receiving the reset signal.

9. A water heating system comprising:

a water storage tank;

one or more heating elements located in the water storage tank and configured to heat water in the water storage tank;

one or more switches configured to selectively power the one or more heating elements;

a temperature sensor; and

an energy cutoff apparatus comprising:

a safety cutoff circuit in electrical communication with the temperature sensor and configured to:

receive, from the temperature sensor, a temperature signal indicative of whether a water temperature of water in the water heating system is within a permissible water temperature range;

enable a safe operation current branch responsive at least in part to the temperature signal indicating that the water temperature is inside the permissible water temperature range; and

disable the safe operation current branch responsive to the temperature signal indicating that the water temperature is outside the permissible water temperature range;

wherein the safety cutoff circuit comprises a plurality of transistors comprising a first transistor configured to receive the temperature signal from the temperature sensor as input; and

a presence detection circuit in electrical communication with the temperature sensor and the safety cutoff circuit, the presence detection circuit being configured to:

detect whether the temperature sensor is present or absent; and

disable a presence detection current branch responsive to detecting that the temperature sensor is absent,

wherein the one or more switches are configured to:

power the one or more heating elements responsive to the safe operation current branch being enabled and the presence detection current branch detecting that the temperature sensor is present; and

disable the heating elements responsive to the safe operation current branch being disabled or the presence detection current branch detecting that the temperature sensor is absent.

10. The water heating system of claim 9 , wherein the temperature sensor is located remotely from the safety cutoff circuit and the presence detection circuit.

11. The water heating system of claim 10 , wherein the temperature sensor is located in a thermal well of the water storage tank of the water heating system, and wherein the safety cutoff circuit and the presence detection circuit are external to the water heating system.

12. The water heating system of claim 9 , wherein the plurality of transistors are connected in series.

13. The water heating system of claim 12 , wherein the plurality of further comprises a second transistor configured to receive input from one or more logic gates, and wherein at least one logic gate of the one or more logic gates is configured to receive the temperature signal as at least one input.

14. The water heating system of claim 9 , further comprising a reset circuit in electrical communication with the safety cutoff circuit, the reset circuit being configured to provide, to the safety cutoff circuit, a reset signal responsive to a reset mechanism in communication with the reset circuit,

wherein the safety cutoff circuit is configured to enable the safe operation current branch responsive to:

the water temperature in the water heating system returning to the permissible temperature range, and

receiving the reset signal.

15. A method of energizing heating elements in a water heating system, the method comprising:

determining, by a presence detection circuit, a whether a temperature sensor is present or absent;

enabling a presence detection current branch responsive to determining the temperature sensor is present;

disabling the presence detection current branch responsive to determining the temperature sensor is absent;

determining, by a safety cutoff circuit, whether a water temperature sensed by the temperature sensor is within a permissible temperature range, wherein the water temperature is detected by the temperature sensor and output by the temperature sensor as a temperature signal, wherein the safety cutoff circuit comprises a plurality of transistors comprising a first transistor configured to receive the temperature signal from the temperature sensor as input; and

enabling a safe operation current branch responsive to the water temperature being within the permissible temperature range; and

disabling the safe operation current branch responsive to the water temperature being outside of the permissible temperature range,

wherein enablement of the presence detection current branch and the safe operation current branch energizes one or more switches that power the heating elements of the water heating system,

wherein disablement of the presence detection current branch or the safe operation current branch causes the one or more switches to disable the heating elements of the water heating system.

16. The method of claim 15 , wherein the temperature sensor is located remotely from the safety cutoff circuit and the presence detection circuit.

17. The method of claim 15 , wherein disabling the safe operation current branch comprises deactivating one or more transistors from among the plurality of transistors arranged in series.

18. The method of claim 17 , wherein deactivating the one or more transistors from among the plurality of transistors comprises:

deactivating the first transistor responsive to receiving the temperature signal indicating the water temperature is outside the permissible temperature range as input; and

deactivating a second transistor responsive to receiving input from one or more logic gates, the input indicating that the water temperature is outside the permissible temperature range.

19. The method of claim 18 , wherein deactivating the second transistor further comprises at least one logic gate of the one or more logic gates receiving the temperature signal as at least one input.

20. The method of claim 15 further comprising:

generating, by a reset circuit, a reset signal responsive to a reset operation being performed; and

enabling the safe operation current branch responsive to:

the water temperature returning to the permissible temperature range, and

receiving, at the safety cutoff circuit, the reset signal.

Assignments (1)

Continuity (1)

References Cited (218)