IP Library › Granted Patent US 11,079,139
Granted Patent B2
US 11,079,139 · App. 16/141,585 · Granted Aug 3, 2021

Water heater blower leakage detection

Inventor: Brian Thomas Branecky (Oconomowoc, WI)
Assignee: A. O. SMITH CORPORATION
F24H9/2035F24F11/32G01M3/3272F24H1/285F24H8/006
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Quick Facts
Patent No.
US 11,079,139
App. No.
16/141,585
Filed
Sep 25, 2018
Granted
Aug 3, 2021
Kind
B2
Art Unit
2852
USPC
702/184
Abstract

Methods and systems for determining a possible leak within a gas water heater. One system is a gas water heater including a blower and an electronic processor. The electronic processor is configured to activate the blower for a predetermined amount of time, receive, during the predetermined amount of time, a measurement of a characteristic of the blower, perform a comparison between the measurement and a predetermined characteristic threshold, and determine, based on the comparison, that a blockage is present within the water heater. The electronic processor is further configured to output a notification in response to determining the blockage is present.

Claims (56)

1. A gas water heater comprising:

a blower; and

an electronic processor configured to

activate the blower for a predetermined amount of time between a first heating cycle and a second heating cycle of the gas water heater,

receive, during the predetermined amount of time, a measurement of a characteristic of the blower,

perform a comparison between the measurement and a predetermined characteristic threshold,

determine, based on the comparison, that a blockage is present within the water heater, and

output a notification in response to determining the blockage is present

wherein

the measurement is a minimum electrical characteristic measurement of the blower measured during the predetermined amount of time,

the predetermined characteristic threshold is a minimum electrical characteristic threshold, and

wherein the electronic processor is further configured to output the notification when the minimum electrical characteristic measurement fails to exceed the characteristic threshold.

2. The gas water heater of claim 1 , wherein the predetermined characteristic threshold corresponds to an electrical load that the blower would experience when there is a particular amount or more of condensate within a tube coupled to the blower.

3. The gas water heater of claim 1 , wherein the predetermined characteristic threshold corresponds to a particular amount of condensate.

4. The gas water heater of claim 1 , wherein the blockage is indicative of a leak within the water heater.

5. A gas water heater comprising:

a blower; and

an electronic processor configured to

activate the blower for a predetermined amount of time between a first heating cycle and a second heating cycle of the gas water heater,

receive, during the predetermined amount of time, a measurement of a characteristic of the blower,

perform a comparison between the measurement and a predetermined characteristic threshold,

determine, based on the comparison, that a blockage is present within the water heater, and

output a notification in response to determining the blockage is present,

wherein the electronic processor is further configured to determine, based on the measurement, an approximate amount of blockage; and

adjust a period between purge cycles of the water heater based on the approximate amount of blockage.

6. The gas water heater of claim 5 , wherein the measurement is an air pressure measurement from a pressure sensor configured to measure an air pressure proximate to the blower and the predetermined characteristic threshold is a maximum pressure threshold.

7. The gas water heater of claim 6 , wherein the electronic processor is further configured to receive, from the pressure sensor, a series of pressure measurements of an airflow within the blower over the predetermined amount of time, and wherein the comparison further includes analyzing, when the measurement exceeds the predetermined characteristic threshold, a plurality of pressure measurements over at least a portion of the predetermined amount of time to determine whether the measured pressure over time is approximately constant, and wherein the electronic processor is further configured to output the notification when the measured pressure over time is determined to be approximately constant.

8. The gas water heater of claim 5 , wherein the predetermined characteristic threshold corresponds to an electrical load that the blower would experience when there is a particular amount or more of condensate within a tube coupled to the blower.

9. The gas water heater of claim 5 , wherein the predetermined characteristic threshold corresponds to a particular amount of condensate.

10. The gas water heater of claim 5 , wherein the blockage is indicative of a leak within the water heater.

11. A method of determining a leak within a water heater based on a characteristic of a blower of the water heater, the method comprising:

activating the blower for a predetermined amount of time between a first heating cycle and a second heating cycle of the water heater,

receiving, during the predetermined amount of time, a measurement of a characteristic of the blower,

performing a comparison between the measurement and a predetermined characteristic threshold,

determining, based on the comparison, that a blockage is present within the water heater, and

outputting a notification in response to determining the blockage is present,

wherein the measurement is a minimum electrical characteristic measurement of the blower measured during the predetermined amount of time,

the predetermined characteristic threshold is a minimum electrical characteristic threshold, and wherein the method further comprises outputting the notification when the minimum electrical characteristic measurement fails to exceed the characteristic threshold.

12. The method of claim 11 , wherein the predetermined characteristic threshold corresponds to an electrical load that the blower would experience when there is a particular amount or more of condensate within a tube coupled to the blower.

13. The method of claim 11 , wherein the predetermined characteristic threshold corresponds to a particular amount of condensate.

14. The method of claim 11 , wherein the blockage is a result of a leak within the water heater.

15. A method of determining a leak within a water heater based on a characteristic of a blower of the water heater, the method comprising:

activating the blower for a predetermined amount of time between a first heating cycle and a second heating cycle of the water heater,

receiving, during the predetermined amount of time, a measurement of a characteristic of the blower,

performing a comparison between the measurement and a predetermined characteristic threshold,

determining, based on the comparison, that a blockage is present within the water heater,

outputting a notification in response to determining the blockage is present,

determining, based on the measurement, an approximate amount of blockage, and adjusting a period between purge cycles of the water heater based on the approximate amount of blockage.

16. The method of claim 15 , wherein the measurement is an air pressure measurement from a pressure sensor configured to measure an air pressure proximate to the blower and the predetermined characteristic threshold is a maximum pressure threshold.

17. The method of claim 16 , the method further comprising

receiving, from the pressure sensor, a series of pressure measurements of an airflow within the blower over the predetermined amount of time,

analyzing, when the measurement exceeds the predetermined characteristic threshold, a plurality of pressure measurements over at least a portion of the predetermined amount of time to determine whether the measured pressure over time is approximately constant, and

outputting the notification when the measured pressure over time is determined to be approximately constant.

18. The method of claim 15 , wherein the predetermined characteristic threshold corresponds to an electrical load that the blower would experience when there is a particular amount or more of condensate within a tube coupled to the blower.

19. The method of claim 15 , wherein the predetermined characteristic threshold corresponds to a particular amount of condensate.

20. The method of claim 15 , wherein the blockage is a result of a leak within the water heater.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2019
From: BRANECKY, BRIAN THOMAS
To: A. O. SMITH CORPORATION
Reel/Frame 049252/0590 →
Continuity (1)
Related Publication 20200096232A1 · Mar 26, 2020
Cited By (1)
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