IP Library › Granted Patent US 10,921,025
Granted Patent B2
US 10,921,025 · App. 15/746,329 · Granted Feb 16, 2021

Hot water tank

Inventors: Ronald Shaffer, Jr. (Stow, OH); Samuel Chrisant (Stow, OH); Robert William Hyde (Stow, OH)
Assignee: NATIONAL MACHINE GROUP
F24H9/2021F22D1/02F22D5/26F24D17/0031F24D17/0078F24D19/1051F24H1/009F24H1/0018F24H1/102F24H1/201F24H1/40F24H9/0021F24H2250/00
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Quick Facts
Patent No.
US 10,921,025
App. No.
15/746,329
Filed
Jan 19, 2018
Granted
Feb 16, 2021
Kind
B2
Art Unit
3761
USPC
392/451
Abstract

A water heater includes a water tank and a flow-through heating element. The water tank contains heated water. The flow-through heating element is located in the lower portion of the water tank and heats water as water is passed through an interior channel of the heating element. In another configuration, the water heater further includes a recirculation line and the heating element further includes an input end external of the water tank to receive water to be heated and an output end to output heated water into the water tank. The recirculation line transports water from the water tank to the input end of the heating element that is external of the water tank.

Claims (33)

1. A water heater comprising:

a water tank having an interior volume, comprising:

an input line for receiving water into the water tank; and

an output line for dispensing heated water from the water tank; and

a flow-through heating element having an elongated channel passing through the bottom wall of the water tank, comprising:

a first opening outside of the water tank for receiving water from the water tank; and

a second opening located within the interior volume for re-injecting water heated by the flow-through heating element into the water tank;

wherein the flow-through heating element creates an upward water pressure that induces the flow of water from the first opening to the second opening by the application of heat.

2. The water heater of claim 1 , further comprising a recirculation line adapted to transport water from the water tank to the first opening of the heating element.

3. The water heater of claim 2 , wherein the recirculation line is adapted to transport water externally from the water tank via an external pipe and to re-inject the water into the water tank via the second opening of the flow-through heating element.

4. The water heater of claim 1 , wherein the flow-through heating element is configured to heat the water to a predefined temperature.

5. The water heater of claim 1 , further comprising a mixing valve disposed at the output line, the mixing valve comprising a cold water input line and a mixing valve output line and adapted to receive heated water from the water heater at the output line and to mix the heated water with cold water received at the cold water input line before dispensing the water at the mixing valve output line.

6. The water heater of claim 1 , wherein the mixing valve comprises a thermostat for measuring a temperature of the water at the mixing valve output line, and wherein the mixing valve is configured to adjust the amount of cold water mixed with the receive heated water from the water heater based on the measured temperature at the mixing valve output line.

7. The water heater of claim 1 , further comprising a deflection plate configured to promote thermal mixing of the water inside the water tank.

8. The water heater of claim 1 , wherein the interior of the heating element is convoluted.

9. The water heater of claim 1 , wherein the heating element if disposed at the bottom of the water tank.

10. The water heater of claim 1 , further comprising a fan nozzle disposed at the second opening of the flow-through heating element and configured to disperse heated water as the heated water is re-injected into the water tank.

11. The water heater of claim 10 , wherein the fan nozzle is a directional nozzle configured to direct heated water in a predefined direction to create desired circulation.

12. The water heater of claim 1 , further comprising one or more side openings disposed on the sides of the elongated channel to allow for water to at least one of enter or exit the heating element.

13. The water heater of claim 1 , further comprising at least one sensor disposed in the water tank configured to measure temperature inside the water tank, and wherein the controller including the control logic is configured to regulate the speed at which water is re-circulated based on the measured temperature.

14. A method of heating water comprising:

receiving water at an input line of a water tank;

receiving water at a first opening of a flow-through heating element, the first opening located outside a bottom wall of the water tank;

heating the received water inside the flow-through heating element;

generating an upward water pressure and thereby inducing a flow of water from the first opening to a second opening of the flow-through heating element by the heating of the received water, the second opening located within an interior volume of the water tank;

re-injecting the heated water into the water tank; and

dispensing the water from the water tank via an output line.

15. The method of claim 14 , further comprising the step of re-circulating water in the water tank by transporting water from the water tank to the first opening of the heating element.

16. The method of claim 15 , further including the step of measuring the temperature of the water in the tank and controlling the speed at which water is recirculated based on the measured temperature.

17. The method of claim 14 , further comprising the step of mixing the heated water dispensed from the water tank with cold water.

18. The method of claim 17 , further comprising the step of measuring the temperature of the water in the water tank and adjusting the amount of cold water mixed with the heated water based on the measured temperature.

19. The water heater of claim 1 , wherein the flow-through heating element is an electrical heater.

20. The water heater of claim 1 , wherein the flow-through heating element transfers heat to the water through direct contact with the water.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2023
From: NATIONAL MACHINE GROUP
To: NATIONAL MACHINE COMPANY
Reel/Frame 064559/0927 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 052167 FRAME: 0432. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 20, 2020
From: SHAFFER, RONALD; CHRISANT, SAMUEL; HYDE, ROBERT WILLIAM
To: NATIONAL MACHINE GROUP
Reel/Frame 052436/0990 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2020
From: SHAFFER, RONALD; CHRISANT, SAMUEL; HYDE, ROBERT WILLIAM
To: NATIONAL MACHINE GROUIP
Reel/Frame 052167/0432 →
Continuity (2)
Provisional Application 62195604 · Jul 22, 2015
Related Publication 20180209692A1 · Jul 26, 2018
Cited By (1)
US 12,392,525