IP Library › Granted Patent US 11,392,022
Granted Patent B2
US 11,392,022 · App. 16/900,384 · Granted Jul 19, 2022

Extreme ultraviolet lithography method, extreme ultraviolet mask and formation method thereof

Inventors: Chih-Tsung Shih (Hsinchu, TW); Yu-Hsun Wu (New Taipei, TW); Bo-Tsun Liu (Taipei, TW); Tsung-Chuan Lee (Taipei, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
G03F1/24G03F7/2004
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Quick Facts
Patent No.
US 11,392,022
App. No.
16/900,384
Granted
Jul 19, 2022
Kind
B2
Abstract

A method of forming an extreme ultraviolet (EUV) mask includes forming a multilayer Mo/Si stack comprising alternating stacked Mo and Si layers over a mask substrate; forming a ruthenium capping layer over the multilayer Mo/Si stack; doping the ruthenium capping layer with a halogen element, a pentavalent element, a hexavalent element or combinations thereof; forming an absorber layer over the ruthenium capping layer; and etching the absorber layer to form a pattern in the absorber layer.

Claims (37)

1. A method of forming an extreme ultraviolet (EUV) mask, comprising:

forming a multilayer Mo/Si stack comprising alternating stacked Mo and Si layers over a mask substrate;

forming a ruthenium capping layer over the multilayer Mo/Si stack;

doping the ruthenium capping layer with a halogen element, a pentavalent element, a hexavalent element or combinations thereof;

forming an absorber layer over the ruthenium capping layer; and

etching the absorber layer to form a pattern in the absorber layer.

2. The method of claim 1 , wherein doping the ruthenium capping layer is performed prior to forming the absorber layer.

3. The method of claim 1 , wherein doping the ruthenium capping layer is performed after etching the absorber layer.

4. The method of claim 1 , wherein doping the ruthenium capping layer is performed in-situ with etching the absorber layer.

5. The method of claim 1 , wherein a bottom portion of the ruthenium capping layer remains substantially un-doped after doping the ruthenium capping layer is complete.

6. The method of claim 1 , further comprising:

forming an anti-reflection layer over the absorber layer prior to etching the absorber layer, wherein doping the ruthenium capping layer is performed prior to forming the anti-reflection layer.

7. The method of claim 1 , further comprising:

forming an anti-reflection layer over the absorber layer prior to etching the absorber layer, wherein doping the ruthenium capping layer is performed after forming the anti-reflection layer.

8. The method of claim 1 , further comprising:

forming an anti-reflection layer over the absorber layer prior to etching the absorber layer, wherein doping the ruthenium capping layer is performed such that a top portion of the anti-reflection layer is doped.

9. An extreme ultraviolet (EUV) mask, comprising:

a multilayer Mo/Si stack comprising alternating stacked Mo and Si layers disposed over a mask substrate;

a capping layer on the multilayer Mo/Si stack, wherein a top portion of the capping layer has a first composition different from a second composition of a bottom portion of the capping layer under the top portion of the capping layer; and

a patterned absorber layer on the capping layer.

10. The EUV mask of claim 9 , wherein the first composition of the top portion of the capping layer comprises a ruthenium complex with a ligand having a halogen element, a pentavalent element, a hexavalent element or combinations thereof.

11. The EUV mask of claim 9 , wherein the second composition of the bottom portion of the capping layer is free of a halogen element, a pentavalent element or a hexavalent element.

12. The EUV mask of claim 9 , wherein the top portion of the capping layer is partially exposed by the patterned absorber layer.

13. The EUV mask of claim 9 , further comprising:

a patterned anti-reflection layer over the patterned absorber layer, the patterned anti-reflection layer has a halogen element, a pentavalent element, or a hexavalent element the same as that of the first composition of the top portion of the capping layer.

14. A method of forming an extreme ultraviolet (EUV) mask, comprising:

forming a multilayer Mo/Si stack comprising alternating stacked Mo and Si layers over a mask substrate;

forming a capping layer over the multilayer Mo/Si stack, wherein the capping layer comprises a top portion having a first composition;

performing a doping process such that the top portion of the capping layer has a second composition different from the first composition;

forming an absorber layer over the capping layer; and

etching the absorber layer to form a pattern in the absorber layer.

15. The method of claim 14 , wherein the top portion of the capping layer is not cross-linkable with hydrocarbon after the doping process.

16. The method of claim 14 , wherein after the doping process, the bottom portion has a third composition different from the second composition of the top portion.

17. The method of claim 14 , wherein the first composition of the top portion is Ru, and the second composition of the top portion is Ru x O 1-x , Ru x N 1-x , or Ru x A y O 1-x-y , in which A is halogen.

18. The method of claim 14 , wherein the second composition of the top portion and the first composition of the top portion have different chemical bonding types.

19. The method of claim 14 , wherein the absorber layer is formed after the doping process.

20. The method of claim 14 , wherein the absorber layer is etched before the doping process.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2020
From: SHIH, CHIH-TSUNG; WU, YU-HSUN; LIU, BO-TSUN; LEE, TSUNG-CHUAN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 053160/0915 →
Continuity (1)
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