IP Library › Granted Patent US 11,083,531
Granted Patent B2
US 11,083,531 · App. 16/902,360 · Granted Aug 10, 2021

System and method for manipulating an anatomy

Inventors: David Gene Bowling (Los Ranchos De Albuquerque, NM); John Michael Stuart (Rio Rancho, NM); Jerry A. Culp (Kalamazoo, MI); Donald W. Malackowski (Schoolcraft, MI); José Luis Moctezuma de la Barrera (Freiburg, DE); Patrick Roessler (Merzhausen, DE); Joel N. Beer (Albuquerque, NM)
Assignee: MAKO Surgical Corp.
A61B34/30A61B17/1675A61B34/10A61B34/20A61B34/32A61B34/37A61B34/76A61B90/39A61B2018/00565A61B2018/00601A61B2034/105A61B2034/107A61B2034/2055A61B2034/2059A61B2034/2068A61B2090/3937A61B2090/3975
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Quick Facts
Patent No.
US 11,083,531
App. No.
16/902,360
Filed
Jun 16, 2020
Granted
Aug 10, 2021
Kind
B2
Examiner
TRAN, DALENA
Art Unit
3664
USPC
606/130
Abstract

A system includes a robotic manipulator and an end effector coupled to the robotic manipulator and being moveable for interacting with a target site in a manual mode and an autonomous mode of operation. A navigation system is configured to track a position of the end effector and the target site. One or more controllers are configured to define a virtual boundary relative to the target site, prevent the end effector from penetrating the virtual boundary in the autonomous mode, and allow the end effector to penetrate the virtual boundary in the manual mode.

Claims (61)

1. A system comprising:

a robotic manipulator;

an end effector coupled to the robotic manipulator and being moveable by the robotic manipulator for interacting with a target site in a manual mode and an autonomous mode of operation;

a navigation system configured to track a position of the end effector and the target site; and

one or more controllers configured to:

define a virtual boundary relative to the target site;

prevent the end effector from penetrating the virtual boundary in the autonomous mode; and

allow the end effector to penetrate the virtual boundary in the manual mode.

2. The system of claim 1 , wherein the virtual boundary is further defined as a first virtual boundary, and the one or more controllers are further configured to:

define a second virtual boundary relative to the target site, the first virtual boundary being spaced from the target site by a first distance and the second virtual boundary being spaced from the target site by a second distance that is different from the first distance.

3. The system of claim 2 , wherein the one or more controllers are configured to:

define a zone between the first virtual boundary and the second virtual boundary;

prevent the end effector from penetrating the zone in the autonomous mode; and

allow the end effector to penetrate the zone in the manual mode.

4. The system of claim 3 , wherein the one or more controllers allow the end effector to penetrate the zone in the manual mode by further being configured to deactivate one of the first virtual boundary or the second virtual boundary.

5. The system of claim 3 , wherein the one or more controllers are configured to:

control the robotic manipulator according to a first speed in response to determining that the position of the end effector is outside of the zone; and

control the robotic manipulator according to a second speed that is different from the first speed in response to determining that the position of the end effector is within the zone.

6. The system of claim 3 , wherein the one or more controllers are configured to:

define a third virtual boundary relative to the target site, the third virtual boundary being spaced from the target site by a third distance different from the first distance and second distance; and

define a second zone between the third virtual boundary and one of the first virtual boundary or the second virtual boundary.

7. The system of claim 6 , wherein the one or more controllers are configured to:

prevent the end effector from penetrating the second zone in the autonomous mode; and

allow the end effector to penetrate the second zone in the manual mode.

8. The system of claim 6 , wherein the one or more controllers are configured to:

prevent the end effector from penetrating the second zone in the manual mode; and

allow the end effector to penetrate the second zone in the autonomous mode.

9. The system of claim 7 , wherein the one or more controllers are configured to:

allow the end effector to penetrate the second zone in the manual mode by deactivating one of the first virtual boundary, the second virtual boundary, or the third virtual boundary.

10. The system of claim 1 , further comprising a sensor coupled to the end effector being configured to measure forces and torques applied to the end effector.

11. A method of operating a system comprising a robotic manipulator, an end effector coupled to the robotic manipulator and being moveable by the robotic manipulator for interacting with a target site in a manual mode and an autonomous mode of operation, and a navigation system configured to track a position of the end effector and the target site, and one or more controllers for performing the steps of:

defining a virtual boundary relative to the target site;

preventing the end effector from penetrating the virtual boundary in the autonomous mode; and

allowing the end effector to penetrate the virtual boundary in the manual mode.

12. The method of claim 11 , wherein the virtual boundary is further defined as a first virtual boundary, and comprising the one or more controllers:

defining a second virtual boundary relative to the target site, the first virtual boundary being spaced from the target site by a first distance and the second virtual boundary being spaced from the target site by a second distance that is different from the first distance.

13. The method of claim 12 , comprising the one or more controllers:

defining a zone between the first virtual boundary and the second virtual boundary;

preventing the end effector from penetrating the zone in the autonomous mode; and

allowing the end effector to penetrate the zone in the manual mode.

14. The method of claim 13 , comprising the one or more controllers allowing the end effector to penetrate the zone in the manual mode by further deactivating one of the first virtual boundary or the second virtual boundary.

15. The method of claim 13 , comprising the one or more controllers:

controlling the robotic manipulator according to a first speed in response to determining that the position of the end effector is outside of the zone; and

controlling the robotic manipulator according to a second speed that is different from the first speed in response to determining that the position of the end effector is within the zone.

16. The method of claim 13 , comprising the one or more controllers:

defining a third virtual boundary relative to the target site, the third virtual boundary being spaced from the target site by a third distance different from the first distance and second distance; and

defining a second zone between the third virtual boundary and one of the first virtual boundary or the second virtual boundary.

17. The method of claim 16 , comprising the one or more controllers:

preventing the end effector from penetrating the second zone in the autonomous mode; and

allowing the end effector to penetrate the second zone in the manual mode.

18. The method of claim 16 , comprising the one or more controllers:

preventing the end effector from penetrating the second zone in the manual mode; and

allowing the end effector to penetrate the second zone in the autonomous mode.

19. The method of claim 17 , comprising the one or more controllers:

allowing the end effector to penetrate the second zone in the manual mode by deactivating one of the first virtual boundary, the second virtual boundary, or the third virtual boundary.

20. A method of operating a system comprising a robotic manipulator, an end effector coupled to the robotic manipulator and being moveable by the robotic manipulator for interacting with a target site in a manual mode and an autonomous mode of operation, and a navigation system configured to track a position of the end effector and the target site, and one or more controllers for performing the steps of:

defining a first virtual boundary spaced from the target site by a first distance;

defining a second virtual boundary spaced from the target site by a second distance that is different from the first distance;

defining a zone between the first virtual boundary and second virtual boundary;

preventing the end effector from penetrating the zone in the autonomous mode; and

allowing the end effector to penetrate the zone in the manual mode.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2020
From: MOCTEZUMA DE LA BARRERA, JOSE LUIS; ROESSLER, PATRICK
To: STRYKER LEIBINGER GMBH & CO. KG
Reel/Frame 054058/0670 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2020
From: STRYKER LEIBINGER GMBH & CO. KG
To: MAKO SURGICAL CORP.
Reel/Frame 054058/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2020
From: BOWLING, DAVID GENE; STUART, JOHN MICHAEL; CULP, JERRY A.; MALACKOWSKI, DONALD W.; BEER, JOEL N.
To: MAKO SURGICAL CORP.
Reel/Frame 054085/0191 →
Continuity (4)
Continuation 16130089 · Sep 13, 2018
Continuation 15157833 · May 18, 2016
Provisional Application 62163672 · May 19, 2015
Related Publication 20200305993A1 · Oct 1, 2020
Cited By (1)
US 12,274,520