Ultra-low waste disposable syringe with self-adjusting integrated safety features
A system with a needle head that attaches to a syringe assembly. The syringe assembly contains a barrel and a plunger. The plunger has a bore opening that is accessible from within the barrel. A tubular spacer is disposed within the barrel. The tubular spacer defines a central opening. The needle head has a needle that extends from a needle base. The needle base extends into the central opening of the tubular spacer. A plug is provided that blocks access to the needle. The plug is displaced out of the central opening of the tubular spacer and into the opening in the plunger as the plunger contacts and displaces the tubular spacer in the barrel. As the plug is displaced from the tubular spacer, the plug transfers into the bore opening within the plunger. This enables the plunger to press flush against the tubular spacer.
1 . A needle and syringe system, comprising:
a syringe barrel having an interior;
a plunger rod having a first end and an opposite second end, said plunger rod having a bore formed therein that is accessible from said first end, wherein said bore extends for a first length into the plunger rod from said first end, and wherein said plunger rod can be reciprocally moved within said syringe barrel between a first position and a second position;
a needle extending through a central post of a needle base;
a tubular spacer that defines a central conduit, wherein said central post of said needle base and said central conduit of said tubular spacer have an equal length, wherein said first end of said plunger rod is closest to said tubular spacer when in said first position within said syringe barrel and is further from said tubular spacer when in said second position within said syringe barrel; and
a plug having a length at least as long as said first length of said bore, said plug being separate and distinct from both said plunger rod and said tubular spacer, wherein said plug is initially disposed within said central conduit of said tubular spacer and leaves said central conduit to transfer into said bore on said plunger rod as said plunger rod is moved between said first position and said second position for a first time, wherein said plug completely blocks said central conduit of said tubular spacer and isolates said needle from said interior of said syringe barrel when said plug is present within said central conduit of said tubular spacer and wherein said plug completely fills said bore when fully received within said bore.
2 . The system according to claim 1 , wherein said bore is sized to receive all of said plug therein.
3 . The system according to claim 1 , further including a collar that selectively connects to said syringe barrel, wherein said collar supports said needle base that extends into said central opening of said tubular spacer.
4 . The system according to claim 1 , further including a safety sheath that surrounds part of said needle, and wherein said safety sheath can move relative to said needle to selectively shield said needle.
5 . The system according to claim 4 , wherein said plunger rod contacts and advances said tubular spacer as said plunger rod moves from said first position to said second position.
6 . The system according to claim 5 , wherein said needle base moves through said central opening in said tubular spacer as said tubular spacer is advanced by said plunger rod.
7 . The system according to claim 5 , wherein said plug is displaced out of said central opening of the tubular spacer and into said plunger rod as said plunger rod contacts and displaces said tubular spacer.
8 . A needle and syringe system, comprising:
a syringe assembly that contains a barrel and a plunger, wherein said barrel has an interior and wherein said plunger has an opening formed therein that is accessible from within said barrel, wherein said opening extends a first length into said plunger;
a tubular spacer disposed in said barrel, said tubular spacer having a central opening extending therethrough;
a needle head that selectively attaches to said syringe assembly, wherein said needle head has a needle that extends from a needle base, wherein said needle base extends into said central opening of said tubular spacer and wherein said needle base and said central opening of said tubular spacer have an equal length;
a plug that is separate and distinct from both said plunger and said tubular spacer, said plug being initially positioned in said central opening of said tubular spacer, wherein said plug blocks said central opening and isolates said needle from said interior of said barrel, wherein said plug moves out of said central opening of said tubular spacer and moves into said opening in said plunger the first time said plunger moves to said tubular spacer in said barrel, and wherein said plug completely fills said opening in said plunger when received into said opening.
9 . The system according to claim 8 , wherein said opening in said plunger is sized to receive all of said plug therein.
10 . The system according to claim 8 , wherein said needle assembly further includes a safety sheath that surrounds part of said needle, and wherein said safety sheath can move relative to said needle.
11 . The system according to claim 8 , wherein said plunger contacts and advances said tubular spacer as said plunger moves toward said needle head within said barrel.
12 . The system according to claim 11 , wherein said needle base moves through said central opening in said tubular spacer as said tubular spacer is advanced by said plunger.