IP Library › Granted Patent US 12,319,033
Granted Patent B2
US 12,319,033 · App. 16/971,832 · Granted Jun 3, 2025

Composite structure

Inventors: Sandy Chen (Balcombe, GB); Stephen Devine (Hebburn, GB)
Assignee: Graphene Composites Limited
B32B27/08A41D13/0518B32B5/02B32B5/024B32B7/09B32B27/12B32B27/281B32B27/32B32B27/40F41H5/0478F41H5/0492B32B2250/05B32B2255/10B32B2255/20B32B2255/26B32B2262/0253B32B2266/126B32B2307/54B32B2307/558B32B2307/581B32B2307/732B32B2571/02
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Quick Facts
Patent No.
US 12,319,033
App. No.
16/971,832
Granted
Jun 3, 2025
Kind
B2
Abstract

There is provided a composite structure, comprising a protective structure comprising a plurality of ballistic layers arranged as a stack; and an ancillary structure adjacent to the protective structure adapted to at least partly absorb a force acting on the protective structure. The ancillary structure comprises at least one first layer comprising an aerogel arranged to at least partly absorb a force acting on the protective structure. A part of each ballistic layer is moveable relative to at least one adjacent ballistic layer and wherein a part of each ballistic layer is connected to at least one adjacent ballistic layer so as to restrict relative movement of a part of each of the adjacent ballistic layers.

Claims (27)

1. A composite structure, comprising:

a protective structure comprising a plurality of ballistic layers arranged as a stack; and

an ancillary structure adjacent to the protective structure adapted to at least partly absorb a force acting on the protective structure,

wherein the ancillary structure comprises at least one first layer comprising an aerogel arranged to at least partly absorb the force acting on the protective structure; and

wherein a first part of each ballistic layer is moveable relative to at least one adjacent ballistic layer and wherein a second part of each ballistic layer is connected to at least one adjacent ballistic layer so as to restrict relative movement of a part of each of the adjacent ballistic layers such that the first part of the ballistic layer can move to a greater degree relative to the at least one adjacent ballistic layer compared to the second part.

2. The composite structure of claim 1 , wherein each ballistic layer is connected to at least one adjacent ballistic layer at or adjacent an edge of each ballistic layer.

3. The composite structure of claim 1 , wherein each ballistic layer is connected to at least one adjacent ballistic layer at or adjacent the edges of the ballistic layer so as to constrain movement of a part of each layer around the perimeter of each layer.

4. The composite structure of claim 1 , wherein the plurality of ballistic layers in the protective structure are formed from a single sheet of ballistic material folded to form a plurality of layers, the folds between layers providing the connection between adjacent ballistic layers.

5. The composite structure of claim 1 , wherein the protective structure further comprises a fastening component adapted to connect each ballistic layer to at least one adjacent ballistic layer so as to restrict relative movement of a part of the adjacent ballistic layers.

6. The composite structure of claim 1 , wherein all of the plurality of ballistic layers are connected to one another so as to restrict relative movement of a part of all of the ballistic layers in the stack.

7. The composite structure of claim 1 , wherein the ballistic layer comprises a ballistic material selected from the group consisting of aramid fibres, aromatic polyamide fibres, boron fibres, ultra-high molecular weight polyethylene, poly(p-phenylene-2,6-benzobisoxazole) (PBO), poly {2,6-diimidazo[4,5-b:4′,5′-e]-pyridinylene-1,4 (2,5-dihydroxy)phenylene} (PIPD) or combinations thereof.

8. The composite structure of claim 1 , wherein ancillary structure comprises at least one second layer comprising graphene.

9. The composite structure of claim 8 , wherein the second layer is a planar layer of graphene.

10. The composite structure of claim 8 , wherein the second layer comprising graphene comprises graphene in the form of graphene platelets.

11. The composite structure of claim 8 , wherein the ancillary structure comprises a plurality of second layers each comprising graphene; and a plurality of first layers each comprising an aerogel, wherein the first and second layers alternate in the ancillary structure.

12. The composite structure of claim 1 , wherein the ancillary structure comprises at least one second layer comprising a polymer.

13. The composite structure of claim 1 , wherein the ancillary structure comprises at least one second layer comprising a polymer and graphene.

14. The composite structure of claim 1 , wherein the composite structure comprises a plurality of protective structures and a plurality of ancillary structures.

15. The composite structure of claim 1 , wherein the first part is unconstrained with respect to the at least one adjacent ballistic layer.

16. A ballistic article comprising:

a protective structure comprising a plurality of ballistic layers arranged as a stack; and

an ancillary structure adjacent to the protective structure adapted to at least partly absorb a force acting on the protective structure,

wherein the ancillary structure comprises at least one first layer comprising an aerogel arranged to at least partly absorb the force acting on the protective structure; and

wherein a first part of each ballistic layer is moveable relative to at least one adjacent ballistic layer and wherein a second part of each ballistic layer is connected to at least one adjacent ballistic layer so as to restrict relative movement of a part of each of the adjacent ballistic layers such that the first part of the ballistic layer can move to a greater degree relative to the at least one adjacent ballistic layer compared to the second part.

17. The ballistic article of claim 16 , wherein the ballistic article is a wearable article.

18. The ballistic article of claim 16 , wherein the first part is unconstrained with respect to the at least one adjacent ballistic layer.

19. The ballistic article of claim 16 , wherein each ballistic layer is connected to at least one adjacent ballistic layer at or adjacent the edges of the ballistic layer so as to constrain movement of a part of each layer around the perimeter of each layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2020
From: CHEN, SANDY; DEVINE, STEPHEN
To: GRAPHENE COMPOSITES LIMITED
Reel/Frame 053847/0131 →
Priority Claims (2)
GB 1802895 · Feb 22, 2018 · national
GB 1802899 · Feb 22, 2018 · national
Continuity (1)
Related Publication 20210078309A1 · Mar 18, 2021
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