IP Library Granted Patent US 12,482,851
Granted Patent B2
US 12,482,851 · App. 16/978,654 · Granted Nov 25, 2025

Method for fabrication of ultra lightweight, high power density lithium ion batteries

Inventors: Mihai Duduta (Cambridge, MA); David Clarke (Cambridge, MA); Robert J. Wood (Cambridge, MA); Sebastien de Rivaz (Cambridge, MA)
Assignee: President and Fellows of Harvard College
H01M10/0525H01M10/0585H01M50/105H01M50/121H01M2220/30
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Quick Facts
Patent No.
US 12,482,851
App. No.
16/978,654
Granted
Nov 25, 2025
Kind
B2
Abstract

Methods and apparatus for fabricating a lightweight high power battery. The battery comprises an active structure including an anode electrode, a cathode electrode, and a separator material arranged between the anode electrode and the cathode electrode, a liquid electrolyte; and a non-metallic pouch arranged to encapsulate the active structure and the liquid electrolyte.

Claims (21)

1 . A lightweight high power battery, comprising:

an active structure including:

an anode electrode having a first side and a second side opposite the first side;

a first metal layer formed on the first side of the anode electrode;

a cathode electrode having a first side and a second side opposite the first side;

a second metal layer formed on the second side of the cathode electrode; and

a separator material arranged between the second side of the anode electrode and the first side of the cathode electrode;

a liquid electrolyte; and

a non-metallic pouch arranged to encapsulate the active structure and the liquid electrolyte, wherein the non-metallic pouch is bonded to a first portion of the first metal layer, the first portion being positioned between the non-metallic pouch and the anode electrode, and

wherein the non-metallic pouch is bonded to a second portion of the second metal layer, the second portion being positioned between the non-metallic pouch and the cathode electrode.

2 . The lightweight high power battery of claim 1 , wherein the non-metallic pouch comprises a material that binds to both a metal and itself.

3 . The lightweight high power battery of claim 1 , wherein the battery has a weight less than 1 gram.

4 . The lightweight high power battery of claim 3 , wherein the battery has a weight less than 300 mg.

5 . The lightweight high power battery of claim 1 , wherein the battery has a power density of at least 1 kW/kg for a duration of at least one second.

6 . The lightweight high power battery of claim 1 , wherein the battery has an irregular shape.

7 . The lightweight high power battery of claim 1 , wherein the first metal layer comprises copper.

8 . The lightweight high power battery of claim 1 , wherein the second metal layer comprises aluminum.

9 . A lightweight high power battery, comprising:

an active structure including an anode electrode, a single cathode electrode, and a separator material arranged between the anode electrode and the single cathode electrode;

a liquid electrolyte; and

a non-metallic pouch arranged to encapsulate the active structure and the liquid electrolyte and comprising a top layer and a bottom layer, wherein the active structure is positioned between the top layer and the bottom layer of the non-metallic pouch.

Assignments (5)
CONFIRMATORY LICENSE Recorded May 21, 2024
From: HARVARD UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 067475/0167 →
CONFIRMATORY LICENSE Recorded May 21, 2024
From: HARVARD UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 067484/0569 →
CONFIRMATORY LICENSE Recorded Jan 25, 2024
From: HARVARD UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 066370/0987 →
CONFIRMATORY LICENSE Recorded Jan 25, 2024
From: HARVARD UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 066371/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2021
From: DUDUTA, MIHAI; CLARKE, DAVID; WOOD, ROBERT J.; DE RIVAZ, SEBASTIEN
To: PRESIDENT AND FELLOWS OF HARVARD COLLEGE
Reel/Frame 057597/0322 →
Continuity (2)
Provisional Application 62639267 · Mar 6, 2018
Related Publication 20200403193A1 · Dec 24, 2020
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