IP Library Granted Patent US 11,527,545
Granted Patent B2
US 11,527,545 · App. 17/008,015 · Granted Dec 13, 2022

Architecture design and process for 3D logic and 3D memory

Inventors: H. Jim Fulford (Marianna, FL); Mark I. Gardner (Cedar Creek, TX)
Assignee: Tokyo Electron Limited
H01L27/11551H01L27/11578
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Quick Facts
Patent No.
US 11,527,545
App. No.
17/008,015
Granted
Dec 13, 2022
Kind
B2
Abstract

Techniques herein include methods of forming circuits by combining multiple substrates. High voltage devices are fabricated on a first wafer, and low voltage devices and/or memory are then fabricated on a second wafer and/or third wafer.

Claims (43)

1. A method of forming a circuit, the method comprising:

on a first substrate that has a front side opposite a backside, forming a first dielectric layer on the front side, forming low-voltage devices on the first dielectric layer, and forming a first wiring plane above the low-voltage devices;

on a second substrate that has a front side opposite a backside, forming high-voltage devices on the front side, forming memory devices above the high-voltage devices, and forming a second wiring plane above the memory devices; and

aligning the first wiring plane to be in contact with the second wiring plane and joining the first substrate with the second substrate to form a combined substrate.

2. The method of claim 1 , wherein

on the second substrate that has a front side opposite a backside, before forming the high-voltage devices on the first side, forming a second dielectric layer on the front side, forming the high-voltage devices on the second dielectric layer, then forming the memory devices above the high-voltage devices, and forming the second wiring plane above the memory devices.

3. The method of claim 1 , further comprising removing bulk substrate material from the backside of the first substrate until uncovering the first dielectric layer.

4. The method of claim 3 , further comprising forming a third wiring plane using the first dielectric layer.

5. The method of claim 1 , wherein forming includes using different annealing temperatures on the first substrate compared to the second substrate.

6. The method of claim 1 , wherein the low-voltage devices include three-dimensional (3D) devices, stacked devices, or lateral gate-all-around devices.

7. The method of claim 1 , wherein the forming of first and second wiring planes includes depositing oxide, using a photo mask to etch trenches and vias or adding contacts.

8. The method of claim 1 , wherein the high-voltage devices include planar or FinFET devices.

9. A method of forming an integrated circuit, the method comprising:

on a first substrate that has a front side opposite a backside, forming low-voltage devices on the front side, and forming a first wiring plane above the low-voltage devices;

on a second substrate that has a front side opposite a backside, forming high-voltage devices on the front side, forming first memory devices above the high-voltage devices, and forming a second wiring plane above the first memory devices; and

aligning the first wiring plane to be in contact with the second wiring plane and joining the first substrate with the second substrate to form a combined substrate.

10. The method of claim 9 , further comprising:

reducing a thickness of bulk substrate material from the first substrate;

converting remaining bulk substrate material of the first substrate to a first dielectric layer; and

forming a third wiring plane using the first dielectric layer.

11. The method of claim 9 , further comprising:

reducing a thickness of bulk substrate material from the first substrate;

forming second memory devices using remaining bulk substrate material of the first substrate; and

forming a fourth wiring plane above the second memory devices.

12. The method of claim 9 , wherein forming includes using different annealing temperatures on the first substrate compared to the second substrate.

13. The method of claim 9 , wherein the low-voltage devices include three-dimensional (3D) devices, stacked devices, or lateral gate-all-around devices.

14. The method of claim 9 , wherein the forming of first and second wiring planes includes depositing oxide, using a photo mask to etch trenches and vias or adding contacts.

15. A method of forming a circuit, the method comprising:

on a first substrate that has a front side opposite a backside, forming a first dielectric layer on the front side, forming low-voltage devices on the first dielectric layer, and forming a first wiring plane above the first low-voltage devices;

on a second substrate that has a front side opposite a backside, forming a second dielectric layer on the front side, forming high-voltage devices on the second dielectric layer, and forming a second wiring plane above the high-voltage devices; and

on a third substrate that has a front side opposite a backside, forming a third dielectric layer on the front side, forming memory devices on the third dielectric layer, and forming a third wiring plane above the memory devices;

aligning the third wiring plane to be in contact with the second wiring plane and joining the third substrate with the second substrate to form a combined substrate;

removing bulk substrate material from the backside of the second substrate until uncovering the second dielectric layer;

forming a fourth wiring plane using the first dielectric layer; and

aligning the second wiring plane to be in contact with the fourth wiring plane and joining the first substrate with the combined substrate.

16. The method of claim 15 , wherein forming includes using different annealing temperatures on the first substrate, second substrate and third substrate.

17. The method of claim 15 , wherein the low-voltage devices include three-dimensional (3D) devices, stacked devices, or lateral gate-all-around devices.

18. The method of claim 15 , wherein the forming of first, second and third wiring planes includes depositing oxide, using a photo mask to etch trenches and vias or adding contacts.

19. The method of claim 15 , wherein the order of stacking the first, second and third substrates is different.

20. The method of claim 15 , wherein the forming a fourth wiring plane comprises:

reducing a thickness of bulk substrate material from the first substrate;

converting remaining bulk substrate material of the first substrate to the first dielectric layer; and

forming the fourth wiring plane using the first dielectric layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2020
From: FULFORD, H. JIM; GARDNER, MARK I.
To: TOKYO ELECTRON LIMITED
Reel/Frame 053647/0151 →
Continuity (2)
Provisional Application 62975324 · Feb 12, 2020
Related Publication 20210249430A1 · Aug 12, 2021
Cited By (3)
US 12,388,036 US 12,412,628 US 12,525,558