IP Library Granted Patent US 12,228,435
Granted Patent B2
US 12,228,435 · App. 17/013,968 · Granted Feb 18, 2025

Flow control system, method, and apparatus

Inventors: Daniel T. Mudd (Reno, NV); Patti J. Mudd (Reno, NV)
G01F1/36F16K27/003F16K37/005F16K47/08G01F1/88G01F15/002G01F15/005G05D7/0635
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Quick Facts
Patent No.
US 12,228,435
App. No.
17/013,968
Granted
Feb 18, 2025
Kind
B2
Abstract

In one embodiment, a method for delivering a gas at a predetermined rate includes providing a gas flow control apparatus comprising a gas flow path extending from a gas inlet to a gas outlet, a proportional valve coupled to the gas flow path, an on/off valve coupled to the gas flow path, a volume being defined between the proportional valve and the on/off valve, and a flow restrictor having a flow impedance located downstream of the proportional valve. The volume is pressurized with the gas to a target set point by opening the proportional valve while the on/off valve is in an off state. Finally, the on/off valve is moved to the on state, delivering gas to the gas outlet.

Claims (26)

1. A method of delivering a gas at a predetermined flow rate, the method comprising: a) providing a gas flow control apparatus comprising: a gas flow path extending from a gas inlet to a gas outlet; a proportional valve operably coupled to the gas flow path; an on/off valve operably coupled to the gas flow path downstream of the proportional valve, a volume of the gas flow path being defined between the proportional valve and the on/off valve; and a flow restrictor having a flow impedance located downstream of the proportional valve; b) pressurizing the volume with the gas to a target set point by opening the proportional valve while the on/off valve is in an off-state and no gas flows from the gas outlet, the target set point corresponding to a pressure selected to achieve the predetermined flow rate, the target set point is transmitted via a signal from a controller to the gas flow control apparatus; and c) opening the on/off valve by moving the on/off valve to an on-state to deliver gas from the gas outlet, the proportional valve continuing to flow the gas into the volume.

2. The method according to claim 1 , wherein the gas flow control apparatus further comprises a relief valve operably coupled to the volume.

3. The method according to claim 1 , wherein the flow restrictor comprises one of an orifice, a venturi, a laminar flow element, or an outlet flow conduit.

4. The method according to claim 1 , wherein the volume extends between a valve seat of the on/off valve and a valve seat of the proportional valve.

5. The method according to claim 1 , further comprising a pressure transducer operably coupled to the volume.

6. The method according to claim 1 , further comprising a temperature sensor configured to measure a temperature of the gas within the volume.

7. The method according to claim 1 , further comprising step d), step d) comprising closing the on/off valve by moving the on/off valve to an off-state, thereby ceasing delivery of the gas to the gas outlet.

8. The method according to claim 7 , wherein step d) occurs after step c) and steps c) and d) are repeated at fixed time intervals to deliver a plurality of pulses of the gas.

9. The method according to claim 1 , wherein the flow restrictor is downstream of the on/off valve.

10. A gas flow control system for delivering a gas at a predeter-mined flow rate, the gas flow control system comprising:

a gas flow path extending from a gas inlet to a gas outlet;

a proportional valve operably coupled to the gas flow path;

an on/off valve operably coupled to the gas flow path downstream of the proportional valve, a volume of the gas flow path being defined between the proportional valve and the on/off valve;

a flow restrictor having a flow impedance located downstream of the proportional valve;

an electronic regulator configured to operate the proportional valve; and

a controller configured to: (1) transmit a target set point to the electronic regulator to pressurize the volume with the gas to the target set point by opening the proportional valve while no gas flows from the gas outlet, the target set point selected to achieve the predetermined flow rate; and (2) open the on/off valve by moving the on/off valve to an on-state and flowing gas from the gas outlet subsequent to achieving the target set point in the volume, the proportional valve continuing to flow the gas into the volume.

11. The system according to claim 10 , further comprising a relief valve operably coupled to the volume.

12. The system according to claim 10 , wherein the flow restrictor comprises one of an orifice, a venturi, a laminar flow element, or an outlet flow conduit.

13. The system according to claim 10 , wherein the volume extends between a valve seat of the on/off valve and a valve seat of the proportional valve.

14. The system according to claim 10 , further comprising a pressure transducer operably coupled to the volume.

15. The system according to claim 10 , further comprising a temperature sensor configured to measure a temperature of the gas within the volume.

16. The system according to claim 10 , wherein the controller is further configured to (3) close the on/off valve to cease delivery of the gas to the gas outlet.

17. The system according to claim 16 , wherein the controller is configured such that the on/off valve is closed subsequent to opening the on/off valve and the opening and closing of the on/off valve is repeated at fixed time intervals to deliver a plurality of pulses of the gas.

18. The system according to claim 10 , wherein the flow restrictor is downstream of the on/off valve.

19. A method of delivering a gas at a predetermined flow rate, the method comprising: a) priming, in a volume of a gas flow path of a gas flow control apparatus during a priming period, a gas to a primed condition, the primed condition selected to achieve the predetermined flow rate, the gas being prohibited from exiting a gas outlet of the gas flow path during the priming period; and b) delivering the gas from the volume subsequent to the priming period while simultaneously flowing the gas into the volume; wherein the primed condition is achieved when the volume reaches a pressure equal to a set point transmitted via a signal by a controller to the gas flow control apparatus.

20. The method according to claim 19 , wherein the volume of the gas path is defined by a proportional valve and an on/off valve, the on/off valve prohibiting the gas from exiting the gas outlet and the proportional valve priming the volume during the priming period.

Assignments (2)
SECURITY INTEREST Recorded Sep 29, 2025
From: ICHOR SYSTEMS, INC.; IMG ALTAIR, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 072979/0862 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2020
From: MUDD, PATTI; MUDD, DAN
To: ICHOR SYSTEMS, INC.
Reel/Frame 053709/0086 →
Continuity (14)
Continuation 15939649 · Mar 29, 2018
Continuation 15087130 · Mar 31, 2016
Continuation In Part 14887334 · Oct 20, 2015
Continuation In Part 14854043 · Sep 15, 2015
Continuation In Part 14700125 · Apr 29, 2015
Continuation In Part 14183494 · Feb 18, 2014
Continuation In Part 14022165 · Sep 9, 2013
Continuation 13590152 · Aug 20, 2012
Continuation In Part 13590152 · Aug 20, 2012
Provisional Application 61996146 · Apr 29, 2014
Provisional Application 61850503 · Feb 15, 2013
Provisional Application 61743748 · Sep 10, 2012
Provisional Application 61575359 · Aug 20, 2011
Related Publication 20200400470A1 · Dec 24, 2020
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