IP Library Granted Patent US 12,020,924
Granted Patent B2
US 12,020,924 · App. 17/053,655 · Granted Jun 25, 2024

Silicon carbide epitaxial substrate and method of manufacturing silicon carbide semiconductor device

Inventors: Takaya Miyase (Osaka, JP); Tsutomu Hori (Osaka, JP)
Assignee: Sumitomo Electric Industries, Ltd.
H01L21/02378C30B29/36H01L21/02433H01L21/02529H01L21/02609H01L21/0262H01L29/045H01L29/1608
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Quick Facts
Patent No.
US 12,020,924
App. No.
17/053,655
Granted
Jun 25, 2024
Kind
B2
Abstract

The composite defect includes an extended defect and a basal plane dislocation. The extended defect includes a first region extending in a <11−20> direction from an origin located at a boundary between the silicon carbide substrate and the silicon carbide epitaxial film, and a second region extending along a <1−100> direction. The first region has a width in the <1−100> direction that increases from the origin toward the second region. The basal plane dislocation includes a third region continuous to the origin and extending along the <1−100> direction, and a fourth region extending along a direction intersecting the <1−100> direction. When an area of the main surface is a first area, and an area of a quadrangle circumscribed around the composite defect is a second area, a value obtained by dividing the second area by the first area is not more than 0.001.

Claims (23)

1. A silicon carbide epitaxial substrate comprising:

a silicon carbide substrate;

a silicon carbide epitaxial film on the silicon carbide substrate; and

a composite defect in the silicon carbide epitaxial film,

a main surface of the silicon carbide epitaxial film being a surface inclined at an off angle of not less than 2° and not more than 6° relative to a {0001} plane,

the composite defect including an extended defect and a basal plane dislocation,

the extended defect including a first region extending in a <11−20> direction from an origin located at a boundary between the silicon carbide substrate and the silicon carbide epitaxial film, and a second region extending along a <1−100> direction,

the first region having a width in the <1−100> direction that increases from the origin toward the second region,

the extended defect being made of silicon carbide having a polytype different from a polytype of silicon carbide forming the silicon carbide epitaxial film,

the basal plane dislocation including a third region continuous to the origin and extending along the <1−100> direction, and a fourth region extending along a direction intersecting the <1−100> direction,

when viewed in a direction perpendicular to the main surface, an end portion of the fourth region being located on a straight line along the second region, and

when an area of the main surface is a first area, and an area of a quadrangle circumscribed around the composite defect is a second area, a value obtained by dividing the second area by the first area being not more than 0.001.

2. The silicon carbide epitaxial substrate according to claim 1 , wherein

the silicon carbide epitaxial film has a thickness of not less than 15 μm.

3. The silicon carbide epitaxial substrate according to claim 1 , wherein

there are silicon carbide particles at the origin.

4. The silicon carbide epitaxial substrate according to claim 1 , wherein

there are carbon particles at the origin.

5. The silicon carbide epitaxial substrate according to claim 1 , wherein

the composite defect is located within a circle centered at a center of the main surface and having a radius which is two-thirds a radius of the main surface.

6. A method of manufacturing a silicon carbide semiconductor device, comprising:

preparing the silicon carbide epitaxial substrate according to claim 1 ; and

processing the silicon carbide epitaxial substrate.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Jul 1, 2026
From: SUMITOMO ELECTRIC INDUSTRIES, LTD.
To: MITSUMI ELECTRIC CO., LTD.
Reel/Frame 075871/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2020
From: MIYASE, TAKAYA; HORI, TSUTOMU
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.
Reel/Frame 054303/0512 →
Priority Claims (1)
JP 2018-090301 · May 9, 2018 · national
Continuity (1)
Related Publication 20210225646A1 · Jul 22, 2021