IP Library Granted Patent US 11,097,839
Granted Patent B2
US 11,097,839 · App. 17/066,050 · Granted Aug 24, 2021

Hybrid power systems for different modes of flight

Inventors: Pranay Sinha (Sunnyvale, CA); Damon Vander Lind (Alameda, CA)
Assignee: Kitty Hawk Corporation
B64C29/0033B60L50/64B60L53/00B64C13/48B64C27/82B64C39/12B64D27/02B64D27/24B64D27/26B64D31/06G05D1/101B60L2200/10B64C2027/8209B64D2027/026B64D2027/264
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Quick Facts
Patent No.
US 11,097,839
App. No.
17/066,050
Granted
Aug 24, 2021
Kind
B2
Abstract

A first power source, a second power source, and a power controller are provided, where a vehicle that includes the first power source, the second power source, and the power controller is capable of flying in a transitional mode between a hovering mode and a forward flight mode. The power controller selects one or more of the first power source and the second power source to power a rotor included in the vehicle during the transitional mode.

Claims (106)

1. A hybrid power system, comprising:

a first power source that includes a high discharge rate battery;

a second power source that includes a high energy battery; and

a power controller, wherein:

the hybrid power system is included in a vehicle that flies in a transitional mode between a hovering mode and a forward flight mode; and

the power controller selects one or more of the first power source and the second power source to power a rotor included in the vehicle during the transitional mode, including by:

during a takeoff, the power controller determines when to switch from the first power source that includes the high discharge rate battery to the second power source that includes the high energy battery based at least in part on a measured current; and

during a landing, the power controller determines when to switch from the second power source that includes the high energy battery to the first power source that includes the high discharge rate battery based at least in part on a transition between flight state variables and independent of the measured current.

2. The hybrid power system recited in claim 1 , wherein the vehicle includes a vertical takeoff and landing (VTOL) vehicle that further includes:

a forward swept and tapered wing having a trailing edge; and

a tilt rotor that is attached to the trailing edge of the forward swept and tapered wing.

3. The hybrid power system recited in claim 1 , wherein:

the high discharge rate battery included in the first power source has an energy density less than or equal to 190 Wh/kg;

the high energy battery included in the second power source has an energy density greater than or equal to 235 Wh/kg; and

during the transitional mode, the power controller selects both the high discharge rate battery and the high energy battery to power the rotor.

4. The hybrid power system recited in claim 1 , wherein:

the high discharge rate battery included in the first power source has (1) a weight and (2) an energy density less than or equal to 190 Wh/kg;

the high energy battery included in the second power source has an energy density greater than or equal to 235 Wh/kg; and

the weight of the high discharge rate battery is less than or equal to 20% of a total battery weight.

5. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

during the transitional mode, the power controller selects the internal combustion engine to power the rotor and de-selects the high discharge rate battery so that the high discharge rate battery does not power the rotor; and

during the hover mode, the power controller selects the internal combustion engine to power the rotor and selects the high discharge rate battery to power the rotor.

6. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

during the transitional mode, the power controller selects the internal combustion engine to power the rotor and de-selects the high discharge rate battery so that the high discharge rate battery does not power the rotor;

during the hover mode, the power controller selects the internal combustion engine to power the rotor and selects the high discharge rate battery to power the rotor; and

the internal combustion engine is used to recharge the high discharge rate battery at least some of the time when the high discharge rate battery is de-selected and not powering the rotor.

7. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

during the transitional mode, the power controller selects the internal combustion engine to power the rotor and de-selects the high discharge rate battery so that the high discharge rate battery does not power the rotor;

during the hover mode, the power controller selects the internal combustion engine to power the rotor and selects the high discharge rate battery to power the rotor; and

the high discharge rate battery has an energy density less than or equal to 190 Wh/kg.

8. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

the rotor included in the vehicle includes a tilt rotor;

the vehicle further includes a cruise-only rotor;

during the forward flight mode, the power controller selects the internal combustion engine to power the cruise-only rotor; and

during hover mode and the transitional mode, the power controller de-selects the internal combustion engine so that the internal combustion engine does not power the cruise-only rotor.

9. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

the rotor included in the vehicle includes a tilt rotor;

the vehicle further includes a cruise-only, pusher rotor that is located behind a tail in the vehicle;

during the forward flight mode, the power controller selects the internal combustion engine to power the cruise-only rotor; and

during the hover mode and the transitional mode, the power controller de-selects the internal combustion engine so that the internal combustion engine does not power the cruise-only rotor.

10. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

the high discharge rate battery has an energy density less than or equal to 190 Wh/kg;

the high energy battery has an energy density greater than or equal to 235 Wh/kg;

the rotor included in the vehicle includes a tilt rotor;

the vehicle further includes a cruise-only rotor; and

during the forward flight mode, the power controller selects the internal combustion engine to power the cruise-only rotor; and

during the hover mode and the transitional mode, the power controller de-selects the internal combustion engine so that the internal combustion engine does not power the cruise-only rotor.

11. The hybrid power system recited in claim 1 , wherein:

the hybrid power system further includes an internal combustion engine;

the rotor included in the vehicle includes a tilt rotor;

the vehicle further includes a cruise-only rotor;

during the forward flight mode, the power controller selects the internal combustion engine to power the cruise-only rotor, wherein none of the high discharge rate battery, the high energy battery, nor the internal combustion engine powers the tilt rotor during the forward flight mode; and

during the hover mode and the transitional mode, the power controller de-selects the internal combustion engine so that the internal combustion engine does not power the cruise-only rotor.

12. A method for using a hybrid power system that includes a first power source, a second power source, and a power controller, comprising:

providing the first power source, the second power source, and the power controller, wherein the hybrid power system is included in a vehicle that flies in a transitional mode between a hovering mode and a forward flight mode; and

using the power controller to select one or more of the first power source and the second power source to power a rotor included in the vehicle during the transitional mode, including by;

during a takeoff, the power controller determines when to switch from the first power source that includes the high discharge rate battery to the second power source that includes the high energy battery based at least in part on a measured current; and

during a landing, the power controller determines when to switch from the second power source that includes the high energy battery to the first power source that includes the high discharge rate battery based at least in part on a transition between flight state variables and independent of the measured current.

13. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein the vehicle includes a vertical takeoff and landing (VTOL) vehicle that further includes:

a forward swept and tapered wing having a trailing edge; and

a tilt rotor that is attached to the trailing edge of the forward swept and tapered wing.

14. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the high discharge rate battery included in the first power source has an energy density less than or equal to 190 Wh/kg;

the high energy battery included in the second power source has an energy density greater than or equal to 235 Wh/kg; and

the method further includes: during the transitional mode, using the power controller to select the high discharge rate battery to power the rotor and to select the high energy battery to power the rotor.

15. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the high discharge rate battery included in the first power source has (1) a weight and an energy density less than or equal to 190 Wh/kg;

the high energy battery included in the second power source has an energy density greater than or equal to 235 Wh/kg; and

the weight of the high discharge rate battery is less than or equal to 20% of a total battery weight.

16. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the hybrid power system further includes an internal combustion engine; and

the method further includes:

during the transitional mode, using the power controller to select the internal combustion engine to power the rotor and to de-select the high discharge rate battery so that the high discharge rate battery does not power the rotor; and

during the hover mode, using the power controller to select the internal combustion engine to power the rotor and to select the high discharge rate battery to power the rotor.

17. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the hybrid power system further includes an internal combustion engine; and

the method further includes:

during the transitional mode, using the power controller to select the internal combustion engine to power the rotor and to de-select the high discharge rate battery so that the high discharge rate battery does not power the rotor;

during the hover mode, using the power controller to select the internal combustion engine to power the rotor and to select the high discharge rate battery to power the rotor; and

using the internal combustion engine to recharge the high discharge rate battery at least some of the time when the high discharge rate battery is de-selected and not powering the rotor.

18. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the hybrid power system further includes an internal combustion engine;

the method further includes:

during the transitional mode, using the power controller to select the internal combustion engine to power the rotor and to de-select the high discharge rate battery so that the high discharge rate battery does not power the rotor; and

during the hover mode, using the power controller to select the internal combustion engine to power the rotor and to select the high discharge rate battery to power the rotor; and

the high discharge rate battery has an energy density less than or equal to 190 Wh/kg.

19. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the hybrid power system further includes an internal combustion engine;

the rotor included in the vehicle includes a tilt rotor;

the vehicle further includes a cruise-only rotor; and

the method further includes:

during the forward flight mode, using the power controller to select the internal combustion engine to power the cruise-only rotor; and

during hover mode and the transitional mode, using the power controller to de-select the internal combustion engine so that the internal combustion engine does not power the cruise-only rotor.

20. The method for using the hybrid power system that includes the first power source, the second power source, and the power controller recited in claim 12 , wherein:

the hybrid power system further includes an internal combustion engine;

the rotor included in the vehicle includes a tilt rotor;

the vehicle further includes a cruise-only, pusher rotor that is located behind a tail in the vehicle; and

the method further includes:

during the forward flight mode, using the power controller to select the internal combustion engine to power the cruise-only rotor; and

during the hover mode and the transitional mode, using the power controller to de-select the internal combustion engine so that the internal combustion engine does not power the cruise-only rotor.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
SECURITY INTEREST Recorded Mar 25, 2022
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 059503/0382 →
SECURITY INTEREST Recorded Nov 4, 2021
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 058029/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2021
From: SINHA, PRANAY; VANDER LIND, DAMON
To: KITTY HAWK CORPORATION
Reel/Frame 055046/0061 →
Continuity (2)
Provisional Application 62912872 · Oct 9, 2019
Related Publication 20210107667A1 · Apr 15, 2021
Cited By (4)
US 12,420,921 US 12,441,491 US 12,654,886 US 12,715,628