IP Library Granted Patent US 11,525,391
Granted Patent B2
US 11,525,391 · App. 17/106,695 · Granted Dec 13, 2022

High-efficiency linear generator

Inventors: Adam Simpson (San Francisco, CA); Shannon Miller (Belmont, CA); Matt Svrcek (Redwood City, CA)
Assignee: Mainspring Energy, Inc.
F02B71/04F01B11/001F02B25/08F02B63/041F02B71/00F02B75/282H02K7/1892H02K35/02F01B7/02F01B11/007F02B1/12
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Quick Facts
Patent No.
US 11,525,391
App. No.
17/106,695
Granted
Dec 13, 2022
Kind
B2
Abstract

Various embodiments of the present invention are directed toward a linear combustion engine, comprising: a cylinder having a cylinder wall and a pair of ends, the cylinder including a combustion section disposed in a center portion of the cylinder; a pair of opposed piston assemblies adapted to move linearly within the cylinder, each piston assembly disposed on one side of the combustion section opposite the other piston assembly, each piston assembly including a spring rod and a piston comprising a solid front section adjacent the combustion section and a gas section; and a pair of linear electromagnetic machines adapted to directly convert kinetic energy of the piston assembly into electrical energy, and adapted to directly convert electrical energy into kinetic energy of the piston assembly for providing compression work during the compression stroke.

Claims (33)

1. A method for operating a reciprocating device, the method comprising:

causing a piston assembly to translate according to a cycle, wherein the cycle comprises at least an expansion stroke and a stroke subsequent to the expansion stroke;

converting kinetic energy of the piston assembly into electrical energy using a linear electromagnetic machine during the expansion stroke and during the stroke subsequent to the expansion stroke;

storing an amount of energy using pressurized gas in a driver section coupled to the piston assembly such that the amount of energy is sufficient to perform the stroke subsequent to the expansion stroke; and

performing the subsequent stroke using the amount of energy from the driver section.

2. The method of claim 1 , wherein the stroke subsequent to the expansion stroke comprises a compression stroke.

3. The method of claim 1 , wherein the piston assembly is a free-piston assembly.

4. The method of claim 1 , wherein the driver section comprises a gas spring, and wherein the gas spring is coupled to a first port for removing driver gas and a second port for providing make-up driver gas.

5. The method of claim 4 , wherein controlling the amount of energy stored in the driver section comprises:

controlling removal of the driver gas from the first port; and

controlling an intake of the make-up driver gas to the second port.

6. The method of claim 1 , wherein the driver section comprises a gas spring, wherein the gas spring comprises a gas, and wherein the gas spring is configured to convert between kinetic energy of the piston assembly and stored energy in the gas.

7. The method of claim 6 , further comprising adjusting an amount of the gas of the gas spring to vary a compression ratio, an expansion ratio, or both.

8. The method of claim 1 , wherein performing the subsequent stroke comprises using only the amount of energy from the driver section.

9. A system comprising:

a piston assembly configured to translate according to a cycle, wherein the cycle comprises at least an expansion stroke and a stroke subsequent to the expansion stroke;

a linear electromagnetic machine configured to convert kinetic energy of the piston assembly into electrical energy during the expansion stroke and during the stroke subsequent to the expansion stroke; and

a driver section coupled to the piston assembly, wherein an amount of energy is stored using pressurized gas in the driver section such that the amount of energy is sufficient to perform the stroke subsequent to the expansion stroke, and wherein the piston assembly performs the subsequent stroke using the amount of energy from the driver section.

10. The system of claim 9 , wherein the stroke subsequent to the expansion stroke comprises a compression stroke.

11. The system of claim 9 , wherein the piston assembly is a free-piston assembly.

12. The system of claim 9 , wherein the driver section comprises a gas spring, and wherein the gas spring is coupled to a first port for removing driver gas and a second port for providing make-up driver gas.

13. The system of claim 9 , wherein the driver section comprises a gas spring, wherein the gas spring comprises a gas, and wherein the gas spring is configured to convert between kinetic energy of the piston assembly and stored energy in the gas.

14. The method of claim 13 , further comprising adjusting an amount of the gas of the gas spring to vary a compression ratio, an expansion ratio, or both.

15. A method for operating a reciprocating device comprising a reaction section and a driver section, the method comprising:

performing an expansion stroke as part of a cycle, wherein the reaction section forces a piston assembly to translate;

performing a compression stroke as part of the cycle, wherein the driver section in contact with the piston assembly forces the piston assembly to translate;

storing an amount of energy using pressurized gas in the driver section during the expansion stroke to provide at least some of an energy required to perform the compression stroke;

retaining exhaust gases from the expansion stroke in the reaction section at the beginning of the compression stroke to moderate reaction timing or peak temperatures in the cycle.

16. The method of claim 15 , further comprising providing air to the reaction section at the beginning of the compression stroke.

17. The method of claim 15 , further comprising providing air and fuel to the reaction section at the beginning of the compression stroke.

18. The method of claim 15 , further comprising converting kinetic energy of the piston assembly into electrical energy using a linear electromagnetic machine during the expansion stroke and during the compression stroke.

19. The method of claim 15 , further comprising controlling an intake port and an exhaust port to achieve uni-flow scavenging.

20. The method of claim 19 , wherein retaining exhaust gases comprises using the uni-flow scavenging.

Assignments (5)
SECURITY AGREEMENT Recorded Jun 18, 2025
From: TRINITY CAPITAL INC.
To: MAINSPRING ENERGY, INC.
Reel/Frame 071675/0697 →
SECURITY INTEREST Recorded Jun 6, 2025
From: MAINSPRING ENERGY, INC.
To: AVENUE VENTURE OPPORTUNITIES FUND II, L.P., AS AGENT
Reel/Frame 071499/0428 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2020
From: SIMPSON, ADAM; MILLER, SHANNON; SVRCEK, MATT
To: ETAGEN, INC.
Reel/Frame 054494/0710 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2020
From: SIMPSON, ADAM; MILLER, SHANNON; SVRCEK, MATT
To: ETAGEN, INC.
Reel/Frame 054494/0750 →
CHANGE OF NAME Recorded Nov 30, 2020
From: ETAGEN, INC.
To: MAINSPRING ENERGY, INC.
Reel/Frame 054548/0922 →
Continuity (10)
Continuation 16274003 · Feb 12, 2019
Continuation 16016393 · Jun 22, 2018
Continuation 15390431 · Dec 23, 2016
Continuation 14964463 · Dec 9, 2015
Continuation 14160359 · Jan 21, 2014
Continuation 13298206 · Nov 16, 2011
Continuation In Part 13102916 · May 6, 2011
Continuation In Part 12953270 · Nov 23, 2010
Continuation In Part 12953277 · Nov 23, 2010
Related Publication 20210079838A1 · Mar 18, 2021
Cited By (1)
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