IP Library › Granted Patent US 12,392,162
Granted Patent B2
US 12,392,162 · App. 17/107,373 · Granted Aug 19, 2025

Fence system

Inventors: Peter McCarthy (Woodbridge, CA); Vic DeZen (Woodbridge, CA); Rolf J. Ohrstrom (Richmond Hill, CA)
Assignee: Vision Extrusions Ltd.
E04H17/1439E04H17/1404E04H17/1417E04H17/143E04H17/1447E04H17/16E04H17/168
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Quick Facts
Patent No.
US 12,392,162
App. No.
17/107,373
Granted
Aug 19, 2025
Kind
B2
Abstract

A fence section includes an upper horizontal rail, a lower horizontal rail, and vertical members. At least one of the vertical members is connected to the upper horizontal rail by an upper connection system and to the lower horizontal rail by a lower connection system.

Claims (156)

1. A fence section, comprising:

an upper horizontal rail including a first longitudinally-extending wall extending lengthwise of the upper horizontal rail and laterally between first and second upper rail sidewalls that depend from the first longitudinally-extending wall and are spaced apart from one another to define an upper rail cavity, wherein the first longitudinally-extending wall includes a plurality of upper rail apertures;

a lower horizontal rail, spaced vertically below the upper horizontal rail, including a second longitudinally-extending wall extending lengthwise of the lower horizontal rail and laterally between first and second lower rail sidewalls that depend from the first longitudinally-extending wall and are spaced apart from one another to define a lower rail cavity, wherein the second longitudinally-extending wall includes a plurality of lower rail apertures; and

a plurality of vertical members;

wherein:

for at least one of the plurality of vertical members:

the vertical member is connected to the upper horizontal rail by an upper connection system and to the lower horizontal rail by a lower connection system;

wherein:

the upper connection system includes a first upper connecting structure and a second upper connecting structure; and

the lower connection system includes a first lower connecting structure and a second lower connecting structure;

wherein:

the first upper rail sidewall includes a first upper counterpart of the first upper connecting structure, and the vertical member includes a second upper counterpart of the first upper connecting structure;

the second upper rail sidewall includes a first upper counterpart of the second upper connecting structure, and the vertical member includes a second upper counterpart of the second upper connecting structure;

the first lower rail sidewall includes a first lower counterpart of the first lower connecting structure, and the vertical member includes a second lower counterpart of the first lower connecting structure;

the second lower rail sidewall includes a first lower counterpart of the second lower connecting structure, and the vertical member includes a second lower counterpart of the second lower connecting structure;

the second upper counterpart of the first upper connecting structure, the second upper counterpart of the second upper connecting structure, the second lower counterpart of the first lower connecting structure, the second lower counterpart of the second lower connecting structure and the vertical member are integrally formed within a unitary one-piece construction;

and

for the upper connection system, the connection of the vertical member to the upper horizontal rail is effected by:

(i) a first upper interaction between the first upper counterpart of the first upper connecting structure and the second upper counterpart of the first upper connecting structure, and

(ii) a second upper interaction between the first upper counterpart of the second upper connecting structure and the second upper counterpart of the second upper connecting structure;

for the lower connection system, the connection of the vertical member to the lower horizontal rail is effected by:

(i) a first lower interaction between the first lower counterpart of the first lower connecting structure and the second lower counterpart of the first lower connecting structure, and

(ii) a second lower interaction between the first lower counterpart of the second lower connecting structure and the second lower counterpart of the second lower connecting structure;

the vertical member extends through the upper horizontal rail via a respective upper rail aperture and the lower horizontal rail via a respective lower rail aperture;

the vertical member and the upper horizontal rail are co-operatively configured such that establishing of the connection by the upper connection system is effected in response to insertion of the vertical member through the upper horizontal rail via the respective rail aperture;

the vertical member and the lower horizontal rail are co-operatively configured such that establishing of the connection by the lower connection system is effected in response to insertion of the vertical member through the lower horizontal rail via the respective rail aperture;

and

for the upper connection system,

(i) at least one of

(a) the first upper counterpart of the first upper connecting structure, and

(b) the second upper counterpart of the first upper connecting structure,

is resiliently deformable, such that at least one of the first upper counterpart of the first upper connecting structure and the second upper counterpart of the first upper connecting structure is deflected while the inserting is being effected,

and

(ii) at least one of

(a) the first upper counterpart of the second upper connecting structure, and

(b) the second upper counterpart of the second upper connecting structure,

is resiliently deformable, such that at least one of the first upper counterpart of the second upper connecting structure and the second upper counterpart of the second upper connecting structure is deflected while the inserting is being effected, and

for the lower connection system,

(i) at least one of

(a) the first lower counterpart of the first lower connecting structure, and

(b) the second lower counterpart of the first lower connecting structure,

is resiliently deformable, such that at least one of the first lower counterpart of the first lower connecting structure and the second lower counterpart of the first lower connecting structure is deflected while the inserting is being effected, and

(ii) at least one of

(a) the first lower counterpart of the second lower connecting structure, and

(b) the second lower counterpart of the second lower connecting structure,

is resiliently deformable, such that at least one of the first lower counterpart of the second lower connecting structure and the second lower counterpart of the second lower connecting structure is deflected while the inserting is being effected;

while the connection of the vertical member to the upper horizontal rail is effected by: (i) the first upper interaction between the first upper counterpart of the first upper connecting structure and the second upper counterpart of the first upper connecting structure, and (ii) the second upper interaction between the first upper counterpart of the second upper connecting structure and the second upper counterpart of the second upper connecting structure:

the first upper counterpart of the first upper connecting structure and the second upper counterpart of the first upper connecting structure are co-operatively configured to oppose a deflection, of at least one of the first upper counterpart of the first upper connecting structure and the second upper counterpart of the first upper connecting structure, that is effective for defeating the first upper interaction; and

the first upper counterpart of the second upper connecting structure and the second upper counterpart of the second upper connecting structure are co-operatively configured to oppose a deflection, of at least one of the first upper counterpart of the second upper connecting structure and the second upper counterpart of the second upper connecting structure, that is effective for defeating the second upper interaction; and

while the connection of the vertical member to the lower horizontal rail is effected by: (i) the first lower interaction between the first lower counterpart of the first lower connecting structure and the second lower counterpart of the first lower connecting structure, and (ii) the second lower interaction between the first lower counterpart of the second lower connecting structure and the second lower counterpart of the second lower connecting structure:

the first lower counterpart of the first lower connecting structure and the second lower counterpart of the first lower connecting structure are co-operatively configured to oppose a deflection, of at least one of the first lower counterpart of the first lower connecting structure and the second lower counterpart of the first lower connecting structure, that is effective for defeating the first lower interaction; and

the first lower counterpart of the second lower connecting structure and the second lower counterpart of the second lower connecting structure are co-operatively configured to oppose a deflection, of at least one of the first lower counterpart of the second lower connecting structure and the second lower counterpart of the second lower connecting structure, that is effective for defeating the second lower interaction.

2. The fence section of claim 1 , wherein

at least one of the first upper counterpart of the first upper connecting structure and the second upper counterpart of the first upper connecting structure is biased into the first upper interaction;

at least one of the first upper counterpart of the second upper connecting structure and the second upper counterpart of the second upper connecting structure is biased into the second upper interaction;

at least one of the first lower counterpart of the first lower connecting structure and the second lower counterpart of the first lower connecting structure is biased into the first lower interaction; and

at least one of the first lower counterpart of the second lower connecting structure and the second lower counterpart of the second lower connecting structure is biased into the second lower interaction.

3. The fence section of claim 1 , wherein each one of the upper and lower horizontal rails includes an extruded lineal of plastic material.

4. The fence section of claim 1 , wherein:

the first upper counterpart of the first upper connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member through the upper horizontal rail via the respective upper rail aperture, and

a second position for effecting the first upper interaction with the second upper counterpart of the first upper connecting structure;

and

the first upper counterpart of the second upper connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member through the upper horizontal rail via the respective upper rail aperture, and

a second position for effecting the second upper interaction with the second upper counterpart of the second supper connecting structure;

and

the first lower counterpart of the first lower connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member through the lower horizontal rail via the respective lower rail aperture, and

a second position for effecting the first lower interaction with the second lower counterpart of the first lower connecting structure;

and

the first lower counterpart of the second lower connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member through the lower horizontal rail via the respective lower rail aperture, and

a second position for effecting the second lower interaction with the second lower counterpart of the second lower connecting structure.

5. The fence section of claim 1 , wherein for each one of the at least one vertical member: the connection of the vertical member to the upper horizontal rail is exclusively via the upper connection system, and the connection of the vertical member to the lower horizontal rail is exclusively via the lower connection system.

6. The fence section of claim 1 , wherein:

the second upper counterpart of the first upper connecting structure includes a first upper slot;

the second upper counterpart of the second upper connecting structure includes a second upper slot;

the second lower counterpart of the first lower connecting structure includes a first lower slot;

the second lower counterpart of the second lower connecting structure includes a second lower slot;

the first upper interaction includes an extension of the first upper counterpart of the first upper connecting structure into the first upper slot;

the second upper interaction includes an extension of the first upper counterpart of the second upper connecting structure into the second upper slot;

the first lower interaction includes an extension of the first lower counterpart of the first lower connecting structure into the first lower slot; and

the second lower interaction includes an extension of the first lower counterpart of the second lower connecting structure into the second lower slot.

7. A fence section comprising:

at least two horizontal rails, each one of the at least two horizontal rails including a longitudinally-extending wall extending lengthwise of the horizontal rail and laterally between first and second rail sidewalls that depend from the longitudinally-extending wall and are spaced apart from one another, wherein the longitudinally-extending wall includes at least one rail aperture;

and

at least one vertical member;

wherein:

the at least two horizontal rails and the at least one vertical member are co-operatively configured such that, for at least one of the at least one vertical member:

the vertical member is connected to each one of the at least two horizontal rails by a respective connection system such that at least two connection systems are provided;

each one of the at least two connection systems includes a first connecting structure and a second connecting structure;

the first connecting structure includes a first counterpart that is connected to a second counterpart, wherein the first counterpart of the first connecting structure is defined by the first rail sidewall and the second counterpart of the first connecting structure is defined by the vertical member;

the second connecting structure includes a first counterpart that is connected to a second counterpart, wherein the first counterpart of the second connecting structure is defined by the second rail sidewall and the second counterpart of the second connecting structure is defined by the vertical member; and

the second counterpart of the first connecting structure, the second counterpart of the second connecting structure and the vertical member are integrally formed within a unitary one-piece construction;

the connection of the first counterpart of the first connecting structure to the second counterpart of the first connecting structure is established by a first interaction between the first counterpart of the first connecting structure and the second counterpart of the first connecting structure, and the connection of the first counterpart of the second connecting structure to the second counterpart of the second connecting structure is established by a second interaction between the first counterpart of the second connecting structure and the second counterpart of the second connecting structure;

for each one of the at least two horizontal rails, the connection with the vertical member is established in response to insertion of the vertical member through the horizontal rail via a respective rail aperture, wherein:

at least one of: (a) the first counterpart of the first connecting structure and (b) the second counterpart of the first connecting structure is resiliently deformable, such that at least one of the first counterpart of the first connecting and the second counterpart of the first connecting structure is deflected while the inserting is being effected; and

at least one of: (a) the first counterpart of the second connecting structure and (b) the second counterpart of the second connecting structure is resiliently deformable, such that at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure is deflected while the inserting is being effected;

while the connection of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure is established by the first interaction, the first counterpart of the first connecting structure and the second counterpart of the first connecting structure are co-operatively configured to oppose a deflection, of at least one of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure, that is effective for defeating the first interaction; and

while the connection of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure is established by the second interaction, the first counterpart of the second connecting structure and the second counterpart of the second connecting structure are co-operatively configured to oppose a deflection, of at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure, that is effective for defeating the second interaction.

8. The fence section of claim 7 , wherein for each one of the at least two connection systems:

at least one of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure is biased into the first interaction, and at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure is biased into the second interaction.

9. The fence section of claim 7 , wherein for each one of the at least two connection systems:

the first counterpart of the first connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member, through the horizontal rail via the respective rail aperture, and

a second position for effecting the first interaction with the second counterpart of the first connecting structure;

and

the first counterpart of the second connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member, through the horizontal rail via the respective rail aperture, and

a second position for effecting the second interaction with the second counterpart of the second connecting structure.

10. The fence section of claim 7 , wherein for each one of the at least one vertical member: the connection of the vertical member to the at least two horizontal rails is exclusively via the at least two connection systems.

11. The fence section of claim 7 , wherein the at least two horizontal rails are of plastic material and the at least one vertical member is of plastic material.

12. The fence section of claim 7 , wherein:

the first counterpart of the first connecting structure and the first rail sidewall are integrally formed within a unitary one-piece construction; and

the first counterpart of the second connecting structure and the second rail sidewall are integrally formed within a unitary one-piece construction.

13. The fence section of claim 7 wherein:

the second counterpart of the first connecting structure includes a first slot;

the second counterpart of the second connecting structure includes a second slot;

the first interaction includes an extension of the first counterpart of the first connecting structure into the first slot; and

the second interaction includes an extension of the first counterpart of the second connecting structure into the second slot.

14. A kit for assembling a fence, comprising:

at least two horizontal rails, each one of the at least two horizontal rails including a longitudinally-extending wall extending lengthwise of the horizontal rail and laterally between first and second rail sidewalls that depend from the longitudinally-extending wall and are spaced apart from one another, wherein the longitudinally-extending wall includes at least one rail aperture; and

at least one vertical member;

wherein:

the at least two horizontal rails and the at least one vertical member are co-operatively configured such that, for at least one of the at least one vertical member:

the vertical member is connectible to the at least two horizontal rails for obtaining an assembly wherein each one of the at least two horizontal rails is connected to the vertical member by a respective connection system such that at least two connection systems are provided;

each one the at least two connection systems includes a first connecting structure and a second connecting structure;

the first connecting structure includes a first counterpart that is connectible to a second counterpart, wherein the first counterpart of the first connecting structure is defined by the first rail sidewall and the second counterpart of the first connecting structure is defined by the vertical member;

the second connecting structure includes a first counterpart that is connectible to a second counterpart, wherein the first counterpart of the second connecting structure is defined by the second rail sidewall and the second counterpart of the second connecting structure is defined by the vertical member;

the second counterpart of the first connecting structure, the second counterpart of the second connecting structure, and the vertical member are integrally formed within a unitary one-piece construction;

the connection of the first counterpart of the first connecting structure to the second counterpart of the first connecting structure is establishable by a first interaction between the first counterpart of the first connecting structure and the second counterpart of the first connecting structure, and the connection of the first counterpart of the second connecting structure to the second counterpart of the second connecting structure is establishable by a second interaction between the first counterpart of the second connecting structure and the second counterpart of the second connecting structure;

for each one of the at least two horizontal rails, the connection with the vertical member is establishable in response to insertion of the vertical member through the horizontal rail via a respective rail aperture, wherein:

at least one of: (a) the first counterpart of the first connecting structure, and (b) the second counterpart of the first connecting structure, is resiliently deformable, such that at least one of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure is deflected while the inserting is being effected, and at least one of: (a) the first counterpart of the second connecting structure, and (b) the second counterpart of the second connecting structure is resiliently deformable, such that at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure is deflected while the inserting is being effected;

while the connection of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure is established by the first interaction, the first counterpart of the first connecting structure and the second counterpart of the first connecting structure are co-operatively configured to oppose a deflection, of at least one of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure, that is effective for defeating the first interaction; and

while the connection of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure is established by the second interaction, the first counterpart of the second connecting structure and the second counterpart of the second connecting structure are co-operatively configured to oppose a deflection, of at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure, that is effective for defeating the second interaction.

15. The kit of claim 14 , wherein:

at least one of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure is biased into the first interaction in response to alignment of the first counterpart of the first connecting structure with the second counterpart of the first connecting structure, and at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure is biased into the second interaction in response to alignment of the first counterpart of the second connecting structure with the second counterpart of the second connecting structure.

16. The kit of claim 15 , wherein:

the at least one of the first counterpart of the first connecting structure and the second counterpart of the first connecting structure, that is biased into the first interaction, includes the first counterpart of the first connecting structure, such that the first counterpart of the first connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member through the horizontal rail via the respective rail aperture, and

a second position for effecting the first interaction with the second counterpart of the first connecting structure;

and

the at least one of the first counterpart of the second connecting structure and the second counterpart of the second connecting structure, that is biased into the second interaction, includes the first counterpart of the second connective structure, such that the first counterpart of the second connecting structure is resiliently deformable between:

a first position for permitting the insertion of the vertical member through the horizontal rail via the respective rail aperture, and

a second position for effecting the second interaction with the second counterpart of the second connecting structure.

17. The kit of claim 14 , wherein for at least one of the at least one vertical member, connection to the at least two horizontal rails is exclusively via the at least two connection systems.

18. The kit of claim 14 , wherein:

the at least two horizontal rails are of plastic material; and

the at least one vertical member is of plastic material.

19. The kit of claim 14 , wherein:

the first counterpart of the first connecting structure, and the first rail sidewall, are integrally formed within a unitary one-piece construction; and

the first counterpart of the second connecting structure, and the second rail sidewall, are integrally formed within a unitary one-piece construction.

20. The kit of claim 14 , wherein:

the second counterpart of the first connecting structure includes a first slot and the first interaction includes an extension of the first counterpart of the first connecting structure into the first slot; and

the second counterpart of the second connecting structure includes a second slot and the second interaction includes an extension of the first counterpart of the second connecting structure into the second slot.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2020
From: MCCARTHY, PETER; DE ZEN, VIC; OHRSTROM, ROLF J.
To: VISION EXTRUSIONS LTD.
Reel/Frame 054494/0824 →
Priority Claims (1)
CA CA 2669440 · Jun 18, 2009 · national
Continuity (6)
Continuation 14990552 · Jan 7, 2016
Division 13968485 · Aug 16, 2013
Division 12581998 · Oct 20, 2009
Provisional Application 61109764 · Oct 30, 2008
Provisional Application 61106665 · Oct 20, 2008
Related Publication 20210079684A1 · Mar 18, 2021
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