IP Library › Granted Patent US 11,283,079
Granted Patent B2
US 11,283,079 · App. 17/109,872 · Granted Mar 22, 2022

Anodes for lithium-based energy storage devices

Inventors: John C. Brewer (Rochester, NY); Kevin Tanzil (Rochester, NY); Paul D. Garman (Pittsford, NY); Robert G. Anstey (Tonawanda, NY)
Assignee: Graphenix Development, Inc.
H01M4/661H01M4/0404H01M4/0428H01M4/0442H01M4/131H01M4/134H01M4/1391H01M4/1395H01M4/386H01M4/626H01M4/667H01M4/669H01M10/0525H01M2004/021H01M2004/027
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Quick Facts
Patent No.
US 11,283,079
App. No.
17/109,872
Granted
Mar 22, 2022
Kind
B2
Abstract

An anode for a lithium-based energy storage device such as a lithium-ion battery is disclosed. The anode includes an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer. The anode may include a continuous porous lithium storage layer provided over the transition metal oxide layer. The continuous porous lithium storage layer may include at least 40 atomic % silicon. A method of making the anode may include providing an electrically conductive current collector having an electrically conductive layer and a transition metal oxide layer provided over the electrically conductive layer. The transition metal oxide layer may have an average thickness of at least 0.05 μm. A continuous porous lithium storage layer is deposited over the transition metal oxide layer by PECVD.

Claims (21)

1. An anode for an energy storage device comprising:

an electrically conductive current collector comprising an electrically conductive layer and a transition metal oxide layer overlaying the electrically conductive layer; and

a continuous porous lithium storage layer overlaying the transition metal oxide layer, wherein the continuous porous lithium storage layer comprises at least 40 atomic % amorphous silicon.

2. The anode of claim 1 , wherein the electrically conductive layer is in the form of a metal mesh.

3. The anode of claim 1 , wherein the electrically conductive layer comprises two or more sublayers differing in chemical composition.

4. The anode of claim 3 , wherein one electrically conductive sublayer comprises copper and another electrically conductive sublayer comprises nickel.

5. The anode of claim 4 , wherein the nickel sublayer is interposed between the copper sublayer and the transition metal oxide layer.

6. The anode of claim 1 , wherein the transition metal oxide layer comprises two or more metal oxide sublayers differing in chemical composition.

7. The anode of claim 6 , wherein one metal oxide sublayer comprises titanium dioxide.

8. The anode of claim 1 , wherein the electrically conductive layer comprises stainless steel.

9. The anode of claim 1 , wherein the electrically conductive layer comprises nickel.

10. The anode of claim 1 , wherein the electrically conductive layer comprises copper.

11. The anode of claim 1 , wherein the transition metal oxide layer comprises an oxide of titanium.

12. The anode of claim 1 , wherein the transition metal oxide layer comprises an oxide of nickel.

13. The anode of claim 1 , wherein the transition metal oxide layer has an average thickness of at least 0.05 μm.

14. The anode of claim 1 , wherein the amorphous silicon has an area density of at least 0.3 mg/cm 2 .

15. The anode of claim 1 , further comprising a supplemental layer provided over the continuous porous lithium storage layer, wherein the supplemental layer comprises an oxide, nitride, or oxynitride of aluminum, titanium, or vanadium.

16. The anode of claim 1 , wherein the continuous porous lithium storage layer has an average density of less than 2.3 g/cm 3 .

17. A battery comprising the anode of claim 1 .

18. The battery of claim 17 , wherein after a formation step, the anode has a charge storage capacity of at least 0.5 mAh/cm 2 .

19. The battery of claim 18 , wherein the anode is a capable of charging at 3C and discharging at C/3 for 200 cycles without failing.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2023
From: BREWER, JOHN C.; TANZIL, KEVIN; GARMAN, PAUL D.; ANSTEY, ROBERT G.
To: GRAPHENIX DEVELOPMENT, INC.
Reel/Frame 062840/0270 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2023
From: BREWER, JOHN C; TANZIL, KEVIN; GARMAN, PAUL D; ANSTEY, ROBERT G
To: GRAPHENIX DEVELOPMENT, INC.
Reel/Frame 062840/0961 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2020
From: BREWER, JOHN C.; TANZIL, KEVIN; GARMAN, PAUL D.; ANSTEY, ROBERT G.
To: GRAPHENIX DEVELOPMENT, INC.
Reel/Frame 054520/0233 →
Continuity (3)
Continuation 16285842 · Feb 26, 2019
Provisional Application 62635290 · Feb 26, 2018
Related Publication 20210119217A1 · Apr 22, 2021
Cited By (1)
US 12,199,284