IP Library Granted Patent US 11,211,279
Granted Patent B2
US 11,211,279 · App. 17/140,130 · Granted Dec 28, 2021

Method for processing a 3D integrated circuit and structure

Inventors: Zvi Or-Bach (Haifa, IL); Brian Cronquist (Klamath Falls, OR); Deepak C. Sekar (Sunnyvale, CA)
Assignee: MONOLITHIC 3D Inc.
H01L21/6835G11C8/16H01L21/743H01L21/76254H01L21/76898H01L21/8221H01L21/823828H01L21/84H01L23/481H01L23/5252H01L27/0207H01L27/0688H01L27/092H01L27/10H01L27/105H01L27/10802H01L27/10876H01L27/10894H01L27/10897H01L27/11H01L27/112H01L27/1108H01L27/11526H01L27/11529H01L27/11551H01L27/11573H01L27/11578H01L27/11807H01L27/11898H01L27/1203H01L29/4236H01L29/66272H01L29/66621H01L29/66825H01L29/66833H01L29/66901H01L29/78H01L29/7841H01L29/7843H01L29/7881H01L29/792H01L23/3677H01L24/13H01L24/16H01L24/45H01L24/48H01L25/0655H01L25/0657H01L25/50H01L27/10873H01L27/11206H01L27/1214H01L27/1266H01L2221/68368H01L2223/5442H01L2223/54426H01L2224/131H01L2224/16145H01L2224/16146H01L2224/16227H01L2224/16235H01L2224/32145H01L2224/32225H01L2224/45124H01L2224/45147H01L2224/48091H01L2224/48227H01L2224/73204H01L2224/73253H01L2224/73265H01L2224/81005H01L2224/83894H01L2225/06513H01L2225/06541H01L2924/00011H01L2924/01002H01L2924/01004H01L2924/01013H01L2924/01018H01L2924/01019H01L2924/01029H01L2924/01046H01L2924/01066H01L2924/01068H01L2924/01077H01L2924/01078H01L2924/01322H01L2924/10253H01L2924/10329H01L2924/12032H01L2924/12033H01L2924/12036H01L2924/12042H01L2924/1301H01L2924/1305H01L2924/13062H01L2924/13091H01L2924/14H01L2924/1461H01L2924/1579H01L2924/15311H01L2924/16152H01L2924/181H01L2924/19041H01L2924/3011H01L2924/3025H01L2924/30105
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Quick Facts
Patent No.
US 11,211,279
App. No.
17/140,130
Granted
Dec 28, 2021
Kind
B2
Abstract

A method for processing a 3D integrated circuit, the method including: providing a first level including a first wafer, the first wafer including a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers, where the first copper interconnecting layers at least interconnect the plurality of first transistors; processing a second level including a second wafer, the second wafer including a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers, where the second copper interconnecting layers at least interconnect the plurality of second transistors; then forming a bonded structure by bonding the second level to the first level, where the bonding includes metal to metal bonding, where the bonding includes oxide to oxide bonding; and then performing a lithography process to define dice lines for the bonded structure; and etching the dice lines.

Claims (78)

1. A method for processing a 3D integrated circuit, the method comprising:

providing a first level comprising a first wafer, said first wafer comprising a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers,

wherein said first copper interconnecting layers at least interconnect said plurality of first transistors;

processing a second level comprising a second wafer, said second wafer comprising a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers,

wherein said second copper interconnecting layers at least interconnect said plurality of second transistors,

wherein said first copper interconnecting layers and said second copper interconnecting layers comprise barrier metals and oxide; then

forming a bonded structure by bonding said second level to said first level,

wherein said bonding comprises metal to metal bonding,

wherein said bonding comprises oxide to oxide bonding; and then

performing a lithography process to define dice lines for said bonded structure; and

etching said dice lines.

2. The method of claim 1 , further comprising:

forming a via through said second crystalline substrate,

wherein said via has a radius of less than 1 micro-meter.

3. The method of claim 1 , further comprising:

providing a process step of gate replacement for at least one of said plurality of second transistors,

wherein said processing a second level comprises said providing a process step of gate replacement.

4. The method of claim 1 ,

wherein said second level comprises DRAM memory.

5. The method of claim 1 ,

wherein said first level comprises memory control circuits, and

wherein said second level comprises a plurality of memory cells.

6. The method of claim 1 , further comprising:

processing vias through said second crystalline substrate,

wherein a connection from said 3D integrated circuit to an external device comprises at least one of said vias.

7. The method of claim 1 ,

wherein said second crystalline substrate is thinned by a grinding and/or an etch process.

8. A method for processing a 3D integrated circuit, the method comprising:

providing a first level comprising a first wafer, said first wafer comprising a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers,

wherein said first copper interconnecting layers at least interconnect said plurality of first transistors;

processing a second level comprising a second wafer, said second wafer comprising a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers,

wherein said second copper interconnecting layers at least interconnect said plurality of second transistors,

wherein said first copper interconnecting layers and said second copper interconnecting layers comprise barrier metals and oxide; then

forming a bonded structure by bonding said second level to said first level,

wherein said bonding comprises metal to metal bonding,

wherein said bonding comprises oxide to oxide bonding; and then

thinning said second crystalline substrate by a grinding and/or an etch process.

9. The method of claim 8 , further comprising:

forming a via through said second crystalline substrate,

wherein said via has a radius of less than 1 micro-meter.

10. The method of claim 8 , further comprising:

providing a process step of gate replacement for at least one of said plurality of second transistors,

wherein said processing a second level comprises said providing a process step of gate replacement.

11. The method of claim 8 ,

wherein said second level comprises DRAM memory.

12. The method of claim 8 ,

wherein said first level comprises memory control circuits, and

wherein said second level comprises a plurality of memory cells.

13. The method of claim 8 , further comprising:

processing vias through said second crystalline substrate,

wherein a connection from said 3D integrated circuit to an external device comprises at least one of said vias.

14. The method of claim 8 , further comprising:

providing a process step of gate replacement for at least one of said first transistors.

15. A method for processing a 3D integrated circuit, the method comprising:

providing a first level comprising a first wafer, said first wafer comprising a first crystalline substrate, a plurality of first transistors, and first copper interconnecting layers,

wherein said first copper interconnecting layers at least interconnect said plurality of first transistors;

processing a second level comprising a second wafer, said second wafer comprising a second crystalline substrate, a plurality of second transistors, and second copper interconnecting layers,

wherein said second copper interconnecting layers at least interconnect said plurality of second transistors,

wherein said first copper interconnecting layers and said second copper interconnecting layers comprise barrier metals and oxide; then

forming a bonded structure by bonding said second level to said first level,

wherein said bonding comprises metal to metal bonding,

wherein said bonding comprises oxide to oxide bonding; and

processing vias through said first crystalline substrate,

wherein connections to external devices comprise said vias.

16. The method of claim 15 , further comprising:

thinning said second crystalline substrate by a grinding and/or an etch process.

17. The method of claim 15 , further comprising:

providing a process step of gate replacement for at least one of said plurality of second transistors,

wherein said processing a second level comprises said providing a process step of gate replacement.

18. The method of claim 15 ,

wherein said first level comprises memory control circuits, and

wherein said second level comprises a plurality of memory cells.

19. The method of claim 15 , further comprising:

processing second vias through said second crystalline substrate,

wherein a connection from said 3D integrated circuit to an external device comprises at least one of said second vias.

20. The method of claim 15 , further comprising:

performing a lithography process to define dice lines for said bonded structure; and

etching said dice lines.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2021
From: OR-BACH, ZVI; CRONQUIST, BRIAN; SEKAR, DEEPAK
To: MONOLITHIC 3D INC.
Reel/Frame 054792/0553 →
Continuity (9)
Continuation In Part 16537564 · Aug 10, 2019
Continuation In Part 15460230 · Mar 16, 2017
Continuation In Part 14821683 · Aug 7, 2015
Continuation In Part 13492395 · Jun 8, 2012
Continuation 13273712 · Oct 14, 2011
Continuation In Part 13016313 · Jan 28, 2011
Continuation In Part 12970602 · Dec 16, 2010
Continuation In Part 12949617 · Nov 18, 2010
Related Publication 20210159108A1 · May 27, 2021
Cited By (2)
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