IP Library Granted Patent US 11,555,265
Granted Patent B2
US 11,555,265 · App. 17/147,354 · Granted Jan 17, 2023

Augmented reality system for stitching along a predetermined path

Inventor: Robert S. Blenis, Jr. (Atlanta, GA)
Assignee: RAD LAB 1, Inc.
D05B27/08A41H3/007A41H43/04D05B19/085D05B19/10D05B19/105D05B19/12D05B19/14D05B19/16D05B21/00D05B35/102D05B81/00G03B21/12G06F9/06G06F30/17G06T1/0014G06F2113/12G06T2207/20081
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Quick Facts
Patent No.
US 11,555,265
App. No.
17/147,354
Granted
Jan 17, 2023
Kind
B2
Abstract

Disclosed are various systems and features for use with a machine, such as a sewing machine, to facilitate augmented-reality features such as projecting assistive visual elements or virtual UI elements into an operational area. Such systems and features may be useful in the context of performing an action along a self-guided path on a substrate.

Claims (56)

1. A guiding apparatus comprising:

an operational area; and

an augmented reality system comprising:

a vision system, and

an illumination system,

wherein the augmented reality system is configured to:

project augmented reality features onto one or more operational objects, and

identify the one or more operational objects for a subsequent stitching operation of the guiding apparatus along a predetermined path.

2. The apparatus of claim 1 , wherein the augmented reality system is configured to enable a user to interact with a projected augmented reality feature via at least one of: touch and gesture; and wherein the guiding apparatus is configured to respond to at least one of the touch and the gesture.

3. The apparatus of claim 1 , wherein the augmented reality system is configured to:

identify a calibration target in the operational area,

project fiducials onto the calibration target,

determine, by the vision system, image information and spatial characteristics associated with the calibration target,

calibrate the illumination system based on at least one of the image information and the spatial characteristics,

project, by the calibrated illumination system, a calibration grid pattern onto the operational area,

sew a stitch pattern matching the calibration grid pattern, and

calibrate the vision system based at least on the stitch pattern.

4. The apparatus of claim 1 , wherein the augmented reality system is configured to:

identify a substrate in the operational area based at least on first augmented reality features projected by the augmented reality system,

remove from the substrate any abnormalities detected by the vision system,

identify one or more patches at a position on the substrate based at least on second augmented reality features projected by the augmented reality system,

sew, by the guiding apparatus, the one or more patches using a stitch pattern, and

determine, by the vision system, the stitch pattern of the one or more patches matches the second augmented reality features.

5. The apparatus of claim 1 , wherein the illumination system comprises a bank of illumination sources comprising at least one of diode sources, laser sources, electric discharge sources, and incandescent sources; and wherein the bank of illumination sources is configured to provide uniform illumination and uniform positional accuracy of the augmented reality features throughout the operational area.

6. The apparatus of claim 1 , wherein the apparatus is configured to project the augmented reality features directly onto the one or more operational objects.

7. The apparatus of claim 1 , wherein the apparatus is configured to identify the one or more operational objects for the subsequent stitching operation of the guiding apparatus along the predetermined path.

8. The apparatus of claim 1 , wherein the projected augmented reality features comprise visual indication of non-processable features.

9. The apparatus of claim 1 , wherein the vision system is configured to detect abnormalities in the one or more operational objects; and wherein the projected augmented reality features comprise visual indication of detected abnormalities.

10. A method for calibrating an augmented reality system coupled with a guiding apparatus, the method comprising:

identifying a calibration target in an operational area of the guiding apparatus;

projecting fiducials onto the calibration target;

determining image information and spatial characteristics associated with the calibration target;

performing a first calibration process based on at least one of the image information and the spatial characteristics;

projecting a calibration grid pattern onto the operational area;

sewing a stitch pattern matching the calibration grid pattern; and

performing a second calibration process based at least on the stitch pattern.

11. The method of claim 10 , further comprising:

projecting augmented reality features onto one or more operational objects.

12. The method of claim 11 , further comprising:

identifying the one or more operational objects for a subsequent stitching operation of the guiding apparatus along a predetermined path.

13. The method of claim 10 , wherein the projected augmented reality features comprise virtual user interface elements projected into the operational area.

14. The method of claim 13 , further comprising receiving a user interaction with a projected augmented reality feature via at least one of: touch and gesture.

15. The method of claim 14 , further comprising: responding to at least one of the touch and the gesture.

16. The method of claim 11 , wherein the projected augmented reality features comprise visual indication of non-processable features.

17. The method of claim 10 , further comprising:

detecting abnormalities in one or more operational objects.

18. The method of claim 17 , wherein the projected augmented reality features comprise visual indication of detected abnormalities.

19. A method for operating an augmented reality system coupled with a guiding apparatus, the method comprising:

identifying a substrate in an operational area of the guiding apparatus based at least on a first set of projected augmented reality features;

identifying one or more patches at a position on the substrate based at least on a second set of projected augmented reality features;

sewing the one or more patches using a stitch pattern; and

determining the stitch pattern of the one or more patches matches the second set of projected augmented reality features.

20. The method of claim 19 , further comprising:

projecting virtual user interface elements into the operational area;

receiving a user interaction with a projected user interface element via at least one of: touch and gesture; and

responding to at least one of the touch and the gesture.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Jul 18, 2022
From: ONE SCIENCES, INC.; VISION XYZ, LLC
To: RAD LAB 1, INC.
Reel/Frame 060536/0130 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2021
From: BLENIS, ROBERT S., JR.
To: ONE SCIENCES, INC.
Reel/Frame 054897/0124 →
Continuity (10)
Continuation 16004323 · Jun 8, 2018
Continuation In Part 15618047 · Jun 8, 2017
Provisional Application 62517078 · Jun 8, 2017
Provisional Application 62517080 · Jun 8, 2017
Provisional Application 62517087 · Jun 8, 2017
Provisional Application 62517091 · Jun 8, 2017
Provisional Application 62517092 · Jun 8, 2017
Provisional Application 62517084 · Jun 8, 2017
Provisional Application 62347306 · Jun 8, 2016
Related Publication 20210130997A1 · May 6, 2021
Cited By (4)
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