IP Library Granted Patent US 12,275,136
Granted Patent B2
US 12,275,136 · App. 17/194,608 · Granted Apr 15, 2025

Modular robotics systems

Inventors: Joshua Aaron Lessing (Cambridge, MA); Kevin Alcedo (Coral Springs, FL); Ryan Richard Knopf (Melrose, MA); Daniel Vincent Harburg (Amsterdam, NL)
Assignee: Schmalz Flexible Gripping Inc.
B25J15/0023B25J9/142B25J15/0061B25J15/10B25J15/12
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,275,136
App. No.
17/194,608
Granted
Apr 15, 2025
Kind
B2
Abstract

Exemplary embodiments provide modular robotic systems that allow one or more operation parameters of a robotic actuator, or group of actuators, to be dynamically configured or reconfigured. The operation parameters may be, for example, the X, Y, and/or Z position of the actuator or group of actuators with respect to other actuators, the arrangement of the actuator(s) into an array or matrix, the rotation or pitch of an actuator, the distance between actuators, the grip strength or grip surface of an actuator, etc. Accordingly, the same robotic manipulator(s) may be used for multiple purposes in multiple different contexts, manipulators can be swapped out on-the-fly, and robotic systems may be dynamically reconfigured to perform new tasks.

Claims (34)

1. A method for correcting a problem in a soft robotic actuator comprising:

receiving a sensor signal from a sensor that measures a property of an inflation fluid of a soft robotic actuator, the soft robotic actuator comprising an elastomeric material encompassing a void configured to receive the inflation fluid;

detecting a predetermined pattern in the sensor signal corresponding to a problem with the elastomeric material;

initiating a corrective action in response to detecting the pattern, wherein

the pattern comprises supplying an increased inflation fluid flow to maintain a particular pressure in the void, or a decreased pressure in the void resulting from a particular inflation fluid flow, and

detecting the pattern comprises comparing the property of the inflation fluid to a profile; and

using the profile to predict a remaining lifespan of the actuator.

2. The method of claim 1 , wherein the sensor signal comprises one or more of: a flow signal, a pressure signal, a thermal signal, or a piezoelectrical signal.

3. The method of claim 1 , wherein the problem is a failure of the elastomeric material, and the corrective action comprises closing a shutoff valve supplying the inflation fluid to the void.

4. The method of claim 1 , wherein the problem is an imminent failure of the elastomeric material, and further comprising:

predicting whether the imminent failure will occur before a next maintenance cycle for the soft robotic actuator; and

if the imminent failure is predicted to occur before the next maintenance cycle, halting use of the soft robotic actuator, or

if the imminent failure is predicted to occur after the next maintenance cycle, continuing to use the soft robotic actuator until the next maintenance cycle.

5. The method of claim 4 , wherein the predicting comprises computing a probability of failure before the next maintenance cycle and comparing the probability to a predetermined threshold value.

6. The method of claim 1 , wherein the problem is a leak in the elastomeric material and the pattern comprises determining if a flow of inflation fluid is required to maintain a particular pressure in the void within a predetermined period of time after an inflation event.

7. The method of claim 1 , wherein the problem is a straining in the elastomeric material, and detecting the pattern comprises determining that an increased amount of inflation fluid is required to inflate the soft robotic actuator to a particular pressure.

8. An apparatus comprising:

a soft robotic actuator comprising an elastomeric material encompassing a void configured to receive an inflation fluid;

a sensor configured to generate signal that measures a property of the inflation fluid; and

a controller configured to:

detect a predetermined pattern in the sensor signal corresponding to a problem with the elastomeric material; and

initiate a corrective action in response to detecting the pattern, wherein

the pattern comprises supplying an increased inflation fluid flow to maintain a particular pressure in the void, or a decreased pressure in the void resulting from a particular inflation fluid flow,

the controller is configured to detect the pattern by comparing the property of the inflation fluid to a profile, and

the controller is further configured to use the profile to predict a remaining lifespan of the actuator.

9. The apparatus of claim 8 , wherein the sensor comprises one or more of: a flow sensor, a pressure sensor, a thermal sensor, or a piezoelectrical sensor.

10. The apparatus of claim 8 , wherein the soft robotic actuator is a first soft robotic actuator and further comprising a second soft robotic actuator arranged in an array with the first soft robotic actuator and a shutoff valve supplying the inflation fluid to the void, and wherein the problem is a failure of the elastomeric material and the corrective action comprises closing the shutoff valve.

11. The apparatus of claim 8 , wherein the problem is an imminent failure of the elastomeric material, and the controller is further configured to:

predict whether the imminent failure will occur before a next maintenance cycle for the soft robotic actuator; and

if the imminent failure is predicted to occur before the next maintenance cycle, halt use of the soft robotic actuator, or

if the imminent failure is predicted to occur after the next maintenance cycle, continue to use the soft robotic actuator until the next maintenance cycle.

12. The apparatus of claim 11 , wherein the controller is configured to perform the predicting by computing a probability of failure before the next maintenance cycle and comparing the probability to a predetermined threshold value.

13. The apparatus of claim 8 , wherein the problem is a leak in the elastomeric material, and the controller is configured to detect the pattern by determining if a flow of inflation fluid is required to maintain a particular pressure in the void within a predetermined period of time after an inflation event.

14. The apparatus of claim 8 , wherein the problem is a straining in the elastomeric material, and the controller is configured to detect the pattern by determining that an increased amount of inflation fluid is required to inflate the soft robotic actuator to a particular pressure.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2024
From: SOFT ROBOTICS, INC.
To: SCHMALZ FLEXIBLE GRIPPING INC.
Reel/Frame 069207/0894 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER PREVIOUSLY RECORDED AT REEL: 055616 FRAME: 0202. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 18, 2021
From: LESSING, JOSHUA AARON; ALCEDO, KEVIN; KNOPF, RYAN RICHARD; HARBURG, DANIEL VINCENT
To: SOFT ROBOTICS, INC.
Reel/Frame 055636/0524 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2021
From: LESSING, JOSHUA AARON; ALCEDO, KEVIN; KNOPF, RYAN RICHARD; HARBURG, DANIEL VINCENT
To: SOFT ROBOTICS, INC.
Reel/Frame 055616/0202 →
Continuity (4)
Continuation 16215695 · Dec 11, 2018
Continuation 15180653 · Jun 13, 2016
Provisional Application 62174234 · Jun 11, 2015
Related Publication 20210187755A1 · Jun 24, 2021
References Cited (8)
US 5250074A · Wilk · 1993 [cited by examiner]
US 9821475B1 · Lynn · 2017 [cited by examiner]
US 20130033050A1 · Matsuoka · 2013 [cited by examiner]
US 20150090113A1 · Galloway · 2015 [cited by examiner]
US 20160017899A1 · Yang · 2016 [cited by examiner]
WO 2011135450A1 · 2011 [cited by applicant]
WO WO2013148340A2 · 2013 [cited by examiner]
Extended European Search Report for European Patent Application No. 22204388.7 mailed on Feb. 2, 2023, 8 pages. [cited by applicant]