IP Library › Granted Patent US 11,594,946
Granted Patent B2
US 11,594,946 · App. 17/203,903 · Granted Feb 28, 2023

Axial gap motor

Inventors: Kazuaki Haga (Toyota, JP); Keiu Kanada (Miyoshi, JP); Kensuke Komori (Toyota, JP); Masaaki Ito (Anjo, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H02K21/24H02K1/182H02K1/2793H02K1/28
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Quick Facts
Patent No.
US 11,594,946
App. No.
17/203,903
Granted
Feb 28, 2023
Kind
B2
Abstract

An axial gap motor is configured such that: a rotor includes a plurality of rotor cores fixed along the circumferential direction of a rotor pedestal, and a plurality of magnets; and a stator includes a plurality of stator cores fixed along the circumferential direction of a stator pedestal, and coils wound around the stator cores. A first divided surface of each rotor core faces an N-pole of a corresponding magnet, and a second divided surface of the each rotor core faces an S-pole of a corresponding magnet. Respective divided surfaces of the rotor cores are placed to face respective divided surfaces of the stator cores across the magnets.

Claims (21)

1. An axial gap motor comprising:

a rotor fixed to a rotary shaft; and

a stator placed to face the rotor via a gap in an axial direction of the rotary shaft, wherein:

the rotor includes a rotor pedestal made of a nonmagnetic material, and a plurality of rotor cores fixed along a circumferential direction of the rotor pedestal and a plurality of magnets fixed along the circumferential direction of the rotor pedestal;

the stator includes a stator pedestal made of a nonmagnetic material, a plurality of stator cores fixed along a circumferential direction of the stator pedestal, and coils wound around the stator cores;

the rotor cores and the stator cores are arranged to face each other in a rotational axis direction of the rotor;

the rotor cores and the stator cores are cores each made of a soft magnetic material curved such that two end surfaces face the same direction;

two end surfaces of each of the rotor cores are placed to face two end surfaces of a corresponding one of the stator cores;

the magnets are each placed such that an N-pole and an S-pole are arranged in a thickness direction of the rotor pedestal;

one of the two end surfaces of the each of the rotor cores faces the N-pole of a corresponding one of the magnets; and

the other one of the two end surfaces of the each of the rotor cores faces the S-pole of a corresponding one of the magnets.

2. The axial gap motor according to claim 1 , wherein:

the rotor includes two rotors;

the stator includes two stators;

the two rotors are placed between the two stators in the axial direction of the rotary shaft; and

parts of respective rotor cores of the two rotors are fixed to each other, the parts being on respective sides opposite to respective end surfaces of the respective rotor cores.

3. The axial gap motor according to claim 1 , wherein:

the rotor cores and the stator cores are cores each having the two end surfaces formed by dividing a winding body in a direction intersecting with a circumferential direction of the winding body, the winding body being formed by winding a belt-shaped soft magnetic material several times; and

the belt-shaped soft magnetic material is made of a directional electromagnetic steel sheet in which crystals are oriented in a longitudinal direction of the belt-shaped soft magnetic material.

4. The axial gap motor according to claim 1 , wherein:

the rotor core has first and second divided surfaces, the N-pole of at least one of the magnets are placed on the first divided surface and the S-pole of at least one of the magnets are placed on the second divided surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2021
From: HAGA, KAZUAKI; KANADA, KEIU; KOMORI, KENSUKE; ITO, MASAAKI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 055637/0504 →
Priority Claims (1)
JP JP2020-073887 · Apr 17, 2020 · national
Continuity (1)
Related Publication 20210328489A1 · Oct 21, 2021
Cited By (1)
US 12,266,990