IP Library Granted Patent US 12,388,051
Granted Patent B2
US 12,388,051 · App. 17/214,083 · Granted Aug 12, 2025

Barriers for grooves in photonics dies

Inventors: Xiaoqian Li (Chandler, AZ); Wei Li (Chandler, AZ); Santosh Shaw (Chandler, AZ); Jingyi Huang (Chandler, AZ)
Assignee: Intel Corporation
H01L25/075G02B6/12G02B6/4201H10H20/855H10H20/857
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Quick Facts
Patent No.
US 12,388,051
App. No.
17/214,083
Granted
Aug 12, 2025
Kind
B2
Abstract

Embodiments disclosed herein include photonics packages. In an embodiment, a photonics package includes a photonics die and a plurality of v-grooves on the photonics die. A barrier structure proximate the plurality of v-grooves.

Claims (51)

1. A photonics package, comprising:

a photonics die;

a plurality of v-grooves on the photonics die;

a barrier structure proximate the plurality of v-grooves; and

an underfill material, wherein the barrier structure is between the underfill material and the plurality of v-grooves, and wherein the barrier structure inhibits the underfill material from filling the plurality of v-grooves.

2. The photonics package of claim 1 , further comprising:

a lens array optically coupled to a spot size converter on the photonics die, wherein the lens array comprises:

a main body; and

a plurality of lenses extending out from the main body.

3. The photonics package of claim 2 , wherein individual ones of the plurality of lenses are disposed in different ones of the plurality of v-grooves.

4. The photonics package of claim 2 , wherein the lens array further comprises:

a pair of alignment posts extending out from the main body.

5. The photonics package of claim 4 , wherein the alignment posts and the plurality of lenses extend out from a first surface of the main body.

6. The photonics package of claim 4 , wherein the alignment posts extend out from a first surface of the main body, and wherein the plurality of lenses extend out from a second surface of the main body.

7. The photonics package of claim 4 , wherein the alignment posts are disposed in the v-grooves.

8. The photonics package of claim 2 , further comprising:

a plurality of waveguides extending through the main body, wherein each waveguide is optically coupled to one of the plurality of lenses; and

a saw-tooth pattern on a bottom surface of the main body.

9. The photonics package of claim 8 , wherein the saw-tooth pattern sits into the plurality of v-grooves on the photonics die.

10. The photonics package of claim 2 , wherein the main body is L-shaped.

11. The photonics package of claim 10 , wherein a plurality of cylindrical pillars extend out from a surface of the main body, and wherein the plurality of lenses are at ends of the plurality of cylindrical pillars.

12. The photonics package of claim 11 , wherein the cylindrical pillars are set into the plurality of v-grooves on the photonics die.

13. The photonics package of claim 2 , further comprising:

cylindrical ridges on a first surface of the main body; and

a recessed surface on a second surface of the main body, wherein the lenses are on the recessed surface.

14. The photonics package of claim 13 , wherein the cylindrical ridges are set into the plurality of v-grooves on the photonics die.

15. A photonics package, comprising:

a photonics die;

a plurality of v-grooves in the photonics die;

a barrier structure proximate the plurality of v-grooves;

an underfill material, wherein the barrier structure is between the underfill material and the plurality of v-grooves, and wherein the barrier structure inhibits the underfill material from filling the plurality of v-grooves; and

a lens array optically coupled to a spot size converter on the photonics die, wherein the lens array comprises:

a fiber housing;

a plurality of optical fibers in the fiber housing; and

a plurality of lenses at an end of the optical fibers.

16. The photonics package of claim 15 , wherein the plurality of optical fibers are set into the plurality of v-grooves on the photonics die.

17. The photonics package of claim 15 , wherein the plurality of lenses are discrete bodies from the plurality of optical fibers.

18. The photonics package of claim 15 , wherein the plurality of lenses are fabricated as part of the plurality of optical fibers.

19. A photonics system, comprising:

a board;

a package substrate coupled to the board;

a processor on the package substrate;

a photonics die on the package substrate and communicatively coupled to the processor, the photonics die comprising a barrier structure proximate a plurality of v-grooves;

an underfill material, wherein the barrier structure is between the underfill material and the plurality of v-grooves, and wherein the barrier structure inhibits the underfill material from filling the plurality of v-grooves; and

a lens array coupled to an edge of the photonics die.

20. The photonics system of claim 19 , wherein the lens array comprises:

a main body; and

a plurality of lenses extending out from the main body.

21. The photonics system of claim 20 , wherein individual ones of the plurality of lenses are disposed in different ones of the plurality of v-grooves.

22. The photonics system of claim 20 , wherein the lens array further comprises:

a pair of alignment posts extending out from the main body.

Assignments (2)
CONFIRMATORY LICENSE Recorded Aug 24, 2023
From: INTEL FEDERAL, LLC
To: DEFENSE ADVANCED RESEARCH PROJECTS AGENCY
Reel/Frame 064712/0078 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2021
From: LI, XIAOQIAN; LI, WEI; SHAW, SANTOSH; HUANG, JINGYI
To: INTEL CORPORATION
Reel/Frame 056952/0544 →
Continuity (1)
Related Publication 20220310566A1 · Sep 29, 2022
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