IP Library Granted Patent US 11,618,159
Granted Patent B2
US 11,618,159 · App. 17/224,809 · Granted Apr 4, 2023

Soft continuum robotic module

Inventors: Wenlong Zhang (Chandler, AZ); Pham Huy Nguyen (Mesa, AZ); Zhi Qiao (Tempe, AZ); Sam Seidel (Scottsdale, AZ); Imran I. B. Mohd (Tempe, AZ); Sunny Amatya (Mesa, AZ)
Assignee: Arizona Board of Regents on Behalf of Arizona State University
B25J9/142B25J9/1075B25J13/088B25J18/06
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Quick Facts
Patent No.
US 11,618,159
App. No.
17/224,809
Granted
Apr 4, 2023
Kind
B2
Abstract

A soft continuum robotic module comprises a plurality of inflatable actuators disposed between plates. Via inflation or deflation of one or more of the actuators, the module may extend, contract, twist, bend, and/or exert a grasping force. One or more modules may be combined to form a robotic arm with multiple degrees of freedom.

Claims (30)

1. A soft continuum robotic module, comprising:

a first set of inflatable actuators, the first set of inflatable actuators operable to extend the robotic module;

a second set of inflatable actuators, the second set of inflatable actuators operable to twist the robotic module;

an inflation component to inflate and deflate the inflatable actuators; and

a stretch sensor disposed on at least one inflatable actuator in order to characterize movement and/or positioning of the soft continuum robotic module,

wherein the inflatable actuators comprise a knit stretch fabric, and

wherein at least one inflatable actuator comprises:

a conductive knit fabric for use as a sensor;

a first layer of thermoplastic polyurethane (TPU);

a TPU-coated nylon reinforcement layer;

a second layer of TPU;

a knit stretch textile; and

a heat-sealed TPU actuator.

2. The soft continuum robotic module of claim 1 , wherein the first set comprises three inflatable actuators, and wherein the second set comprises two inflatable actuators.

3. The soft continuum robotic module of claim 1 , wherein the module has an angular range of motion in excess of 100 degrees.

4. The soft continuum robotic module of claim 1 , further comprising:

a rigid base plate coupled to a first end of each inflatable actuator; and

a rigid top plate coupled to a second, opposing end of each inflatable actuator.

5. A robotic arm, comprising:

a first soft continuum robotic module;

a second soft continuum robotic module coupled to the first soft continuum robotic module via a plate acting as the top plate of the first module and a base plate of the second module; and

a third soft continuum robotic module coupled to the second soft continuum robotic module via a plate acting as the top plate of the second module and the base plate of third second module,

wherein each robotic module comprises at least three inflatable actuators, and wherein each inflatable actuator comprises:

a conductive knit fabric for use as a sensor;

a first layer of thermoplastic polyurethane (TPU);

a TPU-coated nylon reinforcement layer;

a second layer of TPU;

a knit stretch textile; and

a heat-sealed TPU actuator.

6. The robotic arm of claim 5 , wherein the third soft continuum robotic module is operable to grasp an object.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jan 17, 2024
From: ARIZONA STATE UNIVERSITY - TEMPE CAMPUS
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 066341/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2023
From: ZHANG, WENLONG; NGUYEN, PHAM HUY; QIAO, ZHI; SEIDEL, SAM; MOHD, IMRAN I.B.; AMATYA, SUNNY
To: ARIZONA BOARD OF REGENTS ON BEHALF OF ARIZONA STATE UNIVERSITY
Reel/Frame 062441/0661 →
Continuity (2)
Provisional Application 63006358 · Apr 7, 2020
Related Publication 20210308861A1 · Oct 7, 2021